Symmetra px 48kw инструкция

Symmetra™ PX

48, 96, and 160 kW 400 V

100 kW 208 V

Operation

07/2017

www.schneider-electric.com

Legal Information

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Industries SAS referred to in this guide are the sole property of Schneider Electric

SA and its subsidiaries. They may not be used for any purpose without the owner’s

permission, given in writing. This guide and its content are protected, within the

meaning of the French intellectual property code (Code de la propriété

intellectuelle français, referred to hereafter as «the Code»), under the laws of

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agree not to reproduce, other than for your own personal, noncommercial use as

defined in the Code, all or part of this guide on any medium whatsoever without

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any right or license for the personal and noncommercial use of the guide or its

content, except for a non-exclusive license to consult it on an «as is» basis, at your

own risk. All other rights are reserved.

Electrical equipment should be installed, operated, serviced, and maintained only

by qualified personnel. No responsibility is assumed by Schneider Electric for any

consequences arising out of the use of this material.

As standards, specifications, and designs change from time to time, please ask for

confirmation of the information given in this publication.

48, 96, and 160 kW 400 V 100 kW 208 V

Table of Contents

Important Safety Instructions — SAVE THESE

INSTRUCTIONS……………………………………….…………………………………….5

Symbols in This Manual ……………………….…………………………..………………5

Electromagnetic Compatibility .....................................................................6

FCC Statement ……………………………………………………..……………………….6

Safety Precautions ……………………………………………..………………………..…6

Overview ……………..……………………….…………………………..…………………….7

User Interface ………………………………………………………………………….…….7

Display Interface……………………………………….…………………………………….7

Menu Tree……………..………………………..…………………………..…………..8

Operation …………….……………………….…………………………..…………………….9

Operation Modes……………………….…………………………..……………………….9

Operation Procedures……………………….……………………….…………………….9

Perform a Total Power Off……….……………………….…………………………10

Start the System after Total Power Off …...............................................12

Turn the UPS Load Off ……………………….…………………………..…………14

Turn the UPS Load On …………..……………………….…………………………15

Transfer the UPS into Maintenance Bypass Operation…........................15

Return to Normal Operation from Maintenance Bypass

Operation…………………….………………………………………………………...17

View the Status Screens………………….………………………..……………….20

View the Log Screen ..…………………………..………………………..…………20

Configuration ……………..……………………….…………………………..…………….21

System Settings ….…………………………..……………………….…………………..21

Set Up the Network ………………….………………………..……………………..21

Change the Display Interface Settings ..................................................21

Change the Date and Time ………………………..…………………………..…..21

Set Up Capacity Parameters for Classic Battery ....................................22

Configure Input Contacts…….…………………………..………………………...22

Configure Output Relays ……………………………………….…………………..22

Maintenance ……………………………………….…………………………..…………….23

Life Cycle Monitoring (LCM) ……………….…………………………..……………….23

Parts Replacement …….…………………………..……………………….…………….23

Determine if you need a Replacement Part ...........................................23

Return Parts to Schneider Electric........................................................24

Replacement Parts ……………………..…………………………..……………….24

Replace a Smart Slot Card ………..…………………………..…………………..25

Replace a Power Module…………………….…………………………..…………25

Replace a Modular Battery in a Modular Battery Cabinet........................29

Replace a Power Distribution Module ...................................................31

Troubleshooting ………………….………………………..…………………………..…..40

Status and Alarm Messages……………….…………………………..……………….40

Modular Distribution Alarm List ..................................................................43

PDU Alarm List…………………..………………………………………………………...44

990–3015J-001 3

Important Safety Instructions — SAVE THESE

INSTRUCTIONS 48, 96, and 160 kW 400 V 100 kW 208 V

Important Safety Instructions — SAVE THESE

INSTRUCTIONS

This manual contains important safety instructions for Symmetra PX 48 kW UPS,

Symmetra PX 100 kW UPS, SYCFXR9, SYCFXR48 Battery Cabinet, and

Symmetra PX PDPM100 that should be followed during installation and

maintenance of the UPS and batteries.

Read these instructions carefully and look at the equipment to become familiar with

it before trying to install, operate, service or maintain it. The following safety

messages may appear throughout this manual or on the equipment to warn of

potential hazards or to call attention to information that clarifies or simplifies a

procedure.

Symbols in This Manual

The addition of this symbol to a “Danger” or “Warning” safety message

indicates that an electrical hazard exists which will result in personal injury if the

instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal

injury hazards. Obey all safety messages with this symbol to avoid possible injury

or death.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

Failure to follow these instructions will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

Failure to follow these instructions can result in death, serious injury, or

equipment damage.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

Failure to follow these instructions can result in injury or equipment

damage.

NOTICE

NOTICE is used to address practices not related to physical injury. The safety

alert symbol shall not be used with this type of safety message.

Failure to follow these instructions can result in equipment damage.

990–3015J-001 5

48, 96, and 160 kW 400 V 100 kW 208 V

Important Safety Instructions — SAVE THESE

INSTRUCTIONS

Please Note

Electrical equipment should only be installed, operated, serviced, and maintained

by qualified personnel. No responsibility is assumed by Schneider Electric for any

consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction,

installation, and operation of electrical equipment and has received safety training

to recognize and avoid the hazards involved.

Electromagnetic Compatibility

NOTICE

RISK OF ELECTROMAGNETIC DISTURBANCE

This is a product category C2 UPS product. In a residential environment, this

product may cause radio inference, in which case the user may be required to

take additional measures.

Failure to follow these instructions can result in equipment damage.

FCC Statement

NOTE: This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are

designed to provide reasonable protection against harmful interference when the

equipment is operated in a commercial environment. This equipment generates,

uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause

harmful interference in which case the user will be required to correct the

interference at his own expense.

Any changes or modifications not expressly approved by the party responsible for

compliance could void the user’s authority to operate the equipment.

Safety Precautions

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

All safety instructions in this document must be read, understood and followed.

Failure to follow these instructions will result in death or serious injury.

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

After the UPS system has been electrically wired, do not start up the system.

Start-up must only be performed by Schneider Electric.

Failure to follow these instructions will result in death or serious injury.

6 990–3015J-001

Overview 48, 96, and 160 kW 400 V 100 kW 208 V

Overview

User Interface

ALoad Powered LED When this LED is green, power to the load is on. When this LED is yellow, the load

is supplied through the batteries. When this LED is flashing yellow, the unit is in

bypass.

BCheck Log LED When this LED is green, a new event has been added to the event log.

CWarning LED When this LED is yellow, there are one or more warning alarms in the system.

DCritical LED When this LED is red, there are one or more critical alarms in the system.

E LCD screen Displays alarms, status data, instructional help, and configuration items.

F Arrow keys Scrolls through and select menu items.

G Enter key Opens menu items and confirms changes to the system parameters.

H Help key Opens context-sensitive help.

IESC key Returns to the previous screen displayed.

Display Interface

Overview Screens

The overview screen is the main entrance to the user functions of the display

interface. The arrow keys take you from one screen to another. When the system is

running, the display will scroll through screens showing information about the

system and any active alarms.

NOTE: The data values shown are for example only.

No Active Alarms

System Date/Time:

28-Mar-2010 10:37:01

Volts In Volts Out

L1: xxx L1: xxx

L2: xxx L2: xxx

L3: xxx L3: xxx

Out Amps kWkVA

L1:xxx xx.xxx.x

L2:xxx xx.xxx.x

L3:xxx xx.xxx.x

Symmetra PX 160 kW

Runtime: xxhr xxmin

Capacity xxx.x%

UPS Load: xxx%

990–3015J-001 7

48, 96, and 160 kW 400 V 100 kW 208 V Overview

System Bypass State:

UPS Operation

UPS State:

On Line

NOTE: Press the enter key to go from any overview screen to the main menu

screen.

Menu Tree

The menu tree provides a quick overview of the functions and views you may

access.

UPS Power Control

UPS UPS Status

UPS Tests & Diags

UPS Configuration

Total Loading

Power Dist Modular Loading

Volt-Meter

Subfeeds

Switchgear Status

Factory

Input Contacts

Environment Output Relays

Alarm Relay Map

Env Monitoring Card

Main Menu Screen Alarms All Active Alarms

Active by Severity

Active by Type

Log View New Log Items

View Entire Log

Clear Entire Log

Network Setup

Admin Local Interface

Date/Time

Device ID

Manufacturer Data

Factory Defaults

Firmware Upgrade

Life cycle Monitor

Help

On any screen and any line, press ?for context

sensitive help. Try it now…

NOTE: The display provides access to more functions than described in this

manual. Those functions should not be accessed without the assistance of

Schneider Electric Customer Support in order to avoid unwanted load impacts. If

you by accident go beyond the functions described, press the ESC key to return to

previous screens.

8 990–3015J-001

Operation 48, 96, and 160 kW 400 V 100 kW 208 V

Operation

Operation Modes

The UPS has three operation modes: normal operation, battery operation and

static bypass operation. If the UPS system includes a PDU, a PDU with modular

batteries, or an external maintenance bypass enclosure, the mode maintenance

bypass operation also becomes available.

Normal Operation

During normal operation, the UPS converts the utility/mains supply to conditioned

power for the connected load.

Battery Operation

During battery operation, the UPS provides conditioned power to the connected

load from its batteries for a finite period. The UPS transfers to battery operation if

the utility/mains power supply becomes unavailable or is outside the predefined

limits.

Static Bypass Operation

Static bypass operation is a feature that keeps the load supplied directly from the

utility/mains supply during different scenarios on the UPS or downstream from the

UPS. In static bypass operation, the utility/mains is supplying power to the

connected load directly, bypassing all internal UPS functions.

Maintenance Bypass Operation (Optional)

The UPS can be connected to a PDU, a PDU with modular batteries, or an external

maintenance bypass enclosure that enables the user to bypass the UPS

completely for maintenance purposes that might even include replacement of the

entire UPS. In this situation, the connected load will then be fed directly from the

utility/mains supply, and there will be no conditioning of the supply or battery

backup of the load.

Operation Procedures

Breakers/Switches in the System

Q1 UPS input

Q2 UPS output

Q3 Maintenance bypass

Q5 Static bypass input (only in dual utility/mains systems)

NOTE: If the system does not contain a PDU or PDU with modular batteries, the

Q1, Q2, and Q3 switches and the Q5 breaker (if present) should be located in an

optional external maintenance bypass enclosure. See the documentation included

with the maintenance bypass enclosure for additional information.

990–3015J-001 9

48, 96, and 160 kW 400 V 100 kW 208 V Operation

Perform a Total Power Off

NOTICE

RISK OF LOAD DROP

This procedure will disconnect the load.

Failure to follow these instructions can result in equipment damage.

NOTE: If shutdown via the display is disabled, then you cannot perform this

procedure and the message: Command not allowed, UPS configured to never

shutdown appears. If you want to enable shutdown via the display, this is done by

a Schneider Electric field service engineer.

1. Select UPS > UPS Power Control > Turn UPS Off and press the enter key.

→ Turn UPS Off

Reboot UPS

UPS into Bypass

UPS to Sleep

2. Select No, Don’t Notify to shut down without delay and press the enter key.

NOTE: This action will cut all power to the load without shutting it down first. If

you want to shut down the servers first, then choose Yes, Notify Servers.

Note that this function is only available for servers with PowerChute.

Notify PowerChute ?

Cancel

Yes, Notify Servers

→ No, Don’t Notify

3. Confirm YES, Turn UPS Off and press the enter key.

Turn UPS off

Without Server

Notification?

> NO, ABORT

→> YES, Turn UPS Off

4. Wait for the UPS to turn off.

Turning UPS off,

please wait…

5. Set the UPS SYSTEM ENABLE switch to the OFF position.

Front View of the UPS

10 990–3015J-001

Operation 48, 96, and 160 kW 400 V 100 kW 208 V

6. Set the Q2 switch to the OFF position.

7. Set the Q1 switch to the OFF position.

8. Set the Q5 breaker to the OFF position (if applicable).

9. Verify that the maintenance bypass switch (Q3) is in the OFF position.

10. Set the DC DISCONNECT switch to the OFF position on all battery cabinets

and the PDU with modular batteries (if applicable) and on the UPS (only for

Symmetra PX 48 kW) .

Modular Battery Cabinets/PDU with Modular Batteries

Classic Battery Cabinet

11. Disconnect all battery units by removing them (all battery types) or pulling

them out to the red disconnect line (modular batteries only).

NOTICE

RISKOF TILTING AND MODULAR BATTERY DAMAGE

To ensure that the UPS cabinet and the modular battery cabinet does not

tip, do not pull out the modular battery units beyond the red disconnect line.

If you intend to completely remove the modular battery units, remove them

from the UPS cabinet and modular battery cabinets one at a time. If you

don’t pull the modular battery units out to the red disconnect line, this could

cause deep discharge/damage to the modular batteries.

Failure to follow these instructions can result in equipment damage.

990–3015J-001 11

48, 96, and 160 kW 400 V 100 kW 208 V Operation

12. Set the upstream utility/mains power to the OFF or LOCKED OUT position. If

the UPS has a dual utility/mains supply, set both supplies to the OFF or

LOCKED OUT position.

13. Measure bypass/output DC and utility/mains to ensure that the system is

completely powered off.

Start the System after Total Power Off

NOTE: If batteries/battery units have been removed or disconnected for the total

power off, reinsert and reconnect them before starting up the system.

1. Set the upstream utility/mains power to the ON or LOCKED IN position. If the

UPS has a dual utility/mains supply, set both supplies to the ON or LOCKED

IN position.

12 990–3015J-001

Operation 48, 96, and 160 kW 400 V 100 kW 208 V

2. Set the DC DISCONNECT switch to the ON position on all modular battery

cabinets and the PDU with modular batteries (if applicable) and on the UPS

(only for Symmetra PX 48 kW).

Modular Battery Cabinets/PDU with Modular Batteries

Classic Battery Cabinet

3. Set the Q1 switch to the ON position.

4. Set the SYSTEM ENABLE switch on the UPS to the ON position.

Front View of UPS

NOTE: Wait approximately two minutes for the system to start.

990–3015J-001 13

48, 96, and 160 kW 400 V 100 kW 208 V Operation

5. Set the Q5 breaker to the ON position (if applicable).

NOTE: The H2 LED next to the Q2 switch will turn on, indicating that the Q2

switch can be operated.

6. Set the Q2 switch on the PDU, PDU with modular batteries, or the external

maintenance bypass to the ON position.

7. Select UPS > UPS Power Control > Turn UPS On and press the enter key.

→ Turn UPS On

UPS On Into Bypass

8. Confirm by selecting Yes, Turn UPS On and press the enter key.

Confirm:

Turn UPS On ?

>NO, ABORT

→ >Yes, Turn UPS On

9. Wait for the UPS to turn on.

Turning UPS on,

Please wait…

Turn the UPS Load Off

NOTE: If shutdown via the display is disabled, then you cannot perform this

procedure and the message: Command not allowed, UPS configured to never

shutdown appears. If you want to enable shutdown via the display, this is done by

a Schneider Electric field service engineer.

1. Select UPS > UPS Power Control > Turn UPS Off and press the enter key.

→ Turn UPS Off

Reboot UPS

UPS Into Bypass

UPS To Sleep

2. Select No, Don’t Notify and press the enter key.

NOTE: This action will cut all power to the load without shutting it off first. If

you want to shut down the servers first, then choose Yes, Notify Servers.

Note that this function is only available for servers with PowerChute.

Notify PowerChute?

Cancel

Yes, Notify Servers

→ No, Don’t Notify

3. Confirm YES, Turn UPS Off and press the enter key.

Turn UPS Off Without

Server Notification?

>NO, ABORT

→ YES, Turn UPS Off

4. Wait for the UPS to turn off.

Turning UPS off,

please wait…

14 990–3015J-001

Operation 48, 96, and 160 kW 400 V 100 kW 208 V

Turn the UPS Load On

1. Select UPS > UPS Power Control > Turn UPS On and press the enter key.

→ Turn UPS On

UPS On Into Bypass

2. Confirm by selecting Yes, Turn UPS On and press the enter key.

Confirm:

Turn UPS On?

>NO, ABORT

→ >YES, Turn UPS On

3. Wait for the UPS to turn the load on.

Turning UPS on,

please wait…

Transfer the UPS into Maintenance Bypass Operation

NOTE: If shutdown via the display is disabled, then you cannot perform this

procedure and the message: Command not allowed, UPS configured to never

shutdown appears. If you want to enable shutdown via the display, this is done by

a Schneider Electric field service engineer.

1. Select UPS > UPS Power Control > UPS into Bypass and press the enter

key.

Turn UPS Off

Reboot UPS

→ UPS into Bypass

UPS to Sleep

2. Select Yes, Into Bypass and press the enter key.

Confirm:

UPS into Bypass?

NO, ABORT

→ YES, Into Bypass

3. Wait for the transfer to complete.

Putting UPS into

Bypass, please

wait….

4. Confirm that the transfer to bypass is complete.

NOTE: The H3 LED next to the Q3 switch will turn on, indicating that the Q3

switch can be operated.

UPS is now in

Bypass.

Press any key….

5. Set the Q3 switch to the ON position.

NOTE: The H2 LED beside the Q2 switch will turn on, indicating that the Q2

switch can be operated.

6. Set the Q2 switch to the OFF position.

990–3015J-001 15

48, 96, and 160 kW 400 V 100 kW 208 V Operation

7. Select UPS > UPS Power Control > Turn UPS Off and press the enter key.

→ Turn UPS Off

Reboot UPS

UPS into Bypass

UPS to Sleep

8. Select No, Don’t Notify and press the enter key.

Notify PowerChute ?

Cancel

Yes, Notify Servers

→ No, Don’t Notify

9. Confirm by selecting YES, Turn UPS Off and press the enter key.

Turn UPS Off Without

Server Notification?

>NO, ABORT

→ >YES, Turn UPS Off

10. Wait for the UPS to turn off.

Turning UPS off,

please wait….

11. Set the UPS SYSTEM ENABLE switch to the OFF position.

Front View of UPS

12. Set the Q1 switch to the OFF position.

13. Set the Q5 breaker to the OFF position (if applicable).

16 990–3015J-001

Operation 48, 96, and 160 kW 400 V 100 kW 208 V

14. Set the DC DISCONNECT switch to the OFF position on all modular battery

cabinets and the PDU with modular batteries (if applicable) and on the UPS

(only for Symmetra PX 48 kW).

Modular Battery Cabinets/PDU with Modular Batteries

Classic Battery Cabinet

Return to Normal Operation from Maintenance Bypass Operation

1. Set the DC DISCONNECT switch to the ON position on all modular battery

cabinets and the PDU with modular batteries (if applicable) and on the UPS

(only for Symmetra PX 48 kW).

990–3015J-001 17

48, 96, and 160 kW 400 V 100 kW 208 V Operation

2. Set the Q1 switch to the ON position.

Modular Battery Cabinet/PDU with Modular Batteries

Classic Battery Cabinet

3. Set the SYSTEM ENABLE switch on the UPS to the ON position.

NOTE: Wait approximately two minutes for the system to start.

Front View of UPS

4. Set the Q5 breaker to the ON position (if applicable).

18 990–3015J-001

Operation 48, 96, and 160 kW 400 V 100 kW 208 V

5. Select UPS > UPS Power Control > UPS On into Bypass and press the

enter key.

Turn UPS On

→ UPS On into Bypass

6. Select Continue Turn On and press the enter key.

Battery back-up not

available in bypass!

>Cancel

→ >Continue Turn On

7. Confirm by selecting Yes, On Into Bypass and press the enter key.

Confirm:

UPS on Into Bypass

>NO, ABORT

→ >Yes, On Into Bypass

8. Wait for the UPS to turn the load on.

Turning UPS on Into

Bypass.

Please wait…

9. The UPS is now ON.

NOTE: The H2 LED next to the Q2 switch will turn on, indicating that the Q2

switch can be operated.

UPS’s output is now

in bypass

Press any key…

10. Set the Q2 switch on the PDU, PDU with modular batteries or the external

maintenance bypass enclosure to the ON position.

NOTE: The H3 LED next to the Q3 switch will turn on, indicating that the Q3

switch can be operated.

11. Set the Q3 switch to the OFF position.

12. Use the display interface to transfer the UPS out of bypass:

13. Select UPS > UPS Power Control > UPS out of Bypass and press the enter

key.

Turn UPS Off

Reboot UPS

→ UPS out of Bypass

UPS to Sleep

14. Confirm by selecting Yes, Out of Bypass and press the enter key.

Confirm:

UPS out of Bypass?

>NO, ABORT

→ >YES, Out of Bypass

15. Wait for the UPS to transfer out of bypass.

Putting UPS out of

Bypass, please

wait….

990–3015J-001 19

48, 96, and 160 kW 400 V 100 kW 208 V Operation

16. The UPS is now out of bypass and is in normal operation.

UPS is now out of

bypass

Press any key….

View the Status Screens

1. Select UPS > UPS Status and press the enter key.

UPS Power Control

→ UPS Status

UPS Tests & Diags

UPS Configuration

2. Use the arrow keys to navigate through the status screens.

Symmetra PX 160 kW

Status: On Line

No UPS Alarms

View the Log Screen

1. Select Log and press the enter key.

2. Select View New Log Items to see new log items when the Check Log LED

is green and press the enter key. To see historical events select the View

Entire Log and press the enter key.

→ View New Log Items

View Entire Log

Clear Entire Log

3. Use the arrow keys to navigate through the log screens.

Log Item ≥1 of 2

03/14/07 10:37:02

<Description>

20 990–3015J-001

Configuration 48, 96, and 160 kW 400 V 100 kW 208 V

Configuration

System Settings

Set Up the Network

1. Select Admin > Network Setup > Mode and press the enter key.

Stat:

→ Mode:

IP:

SM:

2. Select Fixed IP Addr to give a specific IP address to the UPS system or select

one of the other two methods to obtain an IP address. In this example Fixed

IP Addr mode is selected.

→ Fixed IP Addr

DHCP Only

BOOTP Only

3. Select IP (Internet Protocol),SM (Subnet Mask), and GW (GateWay) and

change the settings using the arrow keys. Press the enter key to confirm the

changes.

→ IP:

→ SM:

→ GW:

Change the Display Interface Settings

1. Select Admin > Local Interface > Display Behaviour and press the enter

key.

Local Password

→ Display Behaviour

Alarm Beeper

2. Select Contrast, Key Click, Beeper Volume, or Check Log Light and

change the settings using the arrow keys. Press the enter key to save the

changes.

→ Contrast ≥4

Key Click ≥On

Beeper Volume > High

Check Log Light

Change the Date and Time

1. Select Admin > Date/Time and press the enter key.

Network Setup

Local Interface

→ Date/Time

Device ID

2. Select Date or Time and change the settings by using the arrow keys. Press

the enter key to save the changes.

Mode: Manual

Format: mm/dd/yyyy

Date: xx/xx/xxxx

Time: xx:xx:xx

990–3015J-001 21

48, 96, and 160 kW 400 V 100 kW 208 V Configuration

Set Up Capacity Parameters for Classic Battery

NOTE: It is necessary to set up the capacity parameters for UPSs with classic

batteries. This is not necessary for UPSs with modular batteries.

1. Select UPS > UPS Configuration > Other and press the enter key.

UPS Configuration

Shutdown Output

Alarms Bypass

Default → Other

2. Select BatFrmAmpHour and input the battery capacity C10Ah and press the

enter key to confirm.

Self Test: xx days

UPS ID: XXXXX

→ BatFrmAmpHour: C10AH

Charger Rate: xxx

Configure Input Contacts

1. Select Environment > Input Contacts and press the enter key.

→ Input Contacts

Output Relays

Alarm Relay Map

2. Select desired input contact, 1 through 4, select Configuration, and press the

enter key.

Input Contact:xof4

<contact name>

Status: Normal

→ Configuration

3. Change the settings for Name/Location,Alarms,Severity, and Normal

state.

Name/Location x

Alarms: Enabled

Severity: Critical

Normal: Open

Configure Output Relays

1. Select Environment > Output Relays and press the enter key.

Input Contacts

→ Output Relays

Alarm Relay Map

2. Select desired output relay, 1 through 4, select Configuration, and press the

enter key.

Output Relay:xof4

<relay name>

Status: Closed

→ Configuration

3. Change the settings for Name and Normal position for the selected output

relay.

Relay x Name

<output relay>

Normal: Closed

22 990–3015J-001

Maintenance 48, 96, and 160 kW 400 V 100 kW 208 V

Maintenance

Life Cycle Monitoring (LCM)

The Life Cycle Monitoring (LCM) function provides UPS preventive maintenance

advice. It is currently only supported on Symmetra PX 100 kW UPSs.

The display shows the following three messages:

Display Message Description – corrective action

Contact Schneider Electric for Secure Startp-Up Startup check is recommended. Please call the Schneider Electric

support center.

Warranty Expiring Soon The end of the contractual legal warranty. Please call the Schneider

Electric support center.

Technical Check Recommended Regular maintenance requirements and the end of service life

consumable components. Please call the Schneider Electric support

center.

In addition to these messages, the Warning LED lights up and the buzzer sounds.

These messages can be disabled by choosing Admin >Life Cycle Monitor >

Settings >Yes. This will cause the Warning LED to go out, the buzzer to stop and

remove any Life Cycle Monitoring messages.

Parts Replacement

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Apply appropriate personal protective equipment (PPE) and follow safe electrical

work practices for all part replacement procedures.

Failure to follow these instructions will result in death or serious injury.

Determine if you need a Replacement Part

To determine if you need a replacement part, contact Schneider Electric and follow

the procedure below so that the representative can assist you promptly:

1. In the event of an alarm condition, scroll through the alarm lists, record the

information, and provide it to the representative.

2. Write down the serial number of the unit so that you will have it easily

accessible when you contact Schneider Electric.

3. If possible, call Schneider Electric from a telephone that is within reach of the

display so that you can gather and report additional information to the

representative.

4. Be prepared to provide a detailed description of the problem. A representative

will help you solve the problem over the telephone, if possible, or will assign a

return material authorization (RMA) number to you. If a module is returned to

Schneider Electric, this RMA number must be clearly printed on the outside of

the package.

5. If the unit is within the warranty period and has been started up by Schneider

Electric, repairs or replacements will be performed free of charge. If it is not

within the warranty period, there will be a charge.

6. If the unit is covered by a Schneider Electric service contract, have the

contract available to provide information to the representative.

990–3015J-001 23

48, 96, and 160 kW 400 V 100 kW 208 V Maintenance

Return Parts to Schneider Electric

Call Schneider Electric to obtain an RMA number.

To return an inoperable part to Schneider Electric, pack the module in the original

shipping materials, and return it by insured, prepaid carrier. The customer support

representative will provide the destination address. If you no longer have the

original shipping materials, ask the representative about obtaining a new set. Pack

the module properly to avoid damage in transit. Never use styrofoam beads or

other loose packaging materials when shipping a module. The module may settle

in transit and become damaged. Enclose a letter in the package with your name,

RMA number, address, a copy of the sales receipt, description of the problem, a

phone number, and a confirmation for payment (if necessary).

NOTE: Damages sustained in transit are not covered under warranty.

Replacement Parts

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

All safety instructions in this document must be read, understood and followed.

Failure to follow these instructions will result in death or serious injury.

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Only trained personal familiar with the construction and operation of the

equipment, as well as the electrical and mechanical hazards involved, may

install and remove system components.

Failure to follow these instructions will result in death or serious injury.

NOTE: A maximum of two smart slots can be used.

Part Part number

16 kW power module for 48, 96 and 160 kW 400 V SYPM10K16H

10 kW power module for 100 kW 208V, high efficiency SYPM10KF2

Modular battery string (four battery units) SYBT9-B4

Modular battery unit SYBTU2-PLP

SmartSlot relay I/O module (option) AP9613

Modbus/Jbus interface card (option) AP9622

Network management card (option) Go to www.apc.com for a list of network management cards

Power distribution module Go to www.apc.com for a complete list of breakers

24 990–3015J-001

Maintenance 48, 96, and 160 kW 400 V 100 kW 208 V

Replace a Smart Slot Card

A. Only the cards in these two locations can be replaced.

1. Loosen the two screws on the sides of the card and carefully pull it out of the

cabinet.

2. Install the new card and fasten it with the two screws.

NOTE: The UPS has an embedded network management card.

Replace a Power Module

There are two options for replacing a power module:

1. Replace a Power Module with System in Maintenance Bypass Operation,

page 25.

2. Replace a Power Module with System in Battery Operation, page 27.

Replace a Power Module with System in Maintenance Bypass Operation

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Electrical equipment must be installed, operated, serviced, and maintained only

by qualified personnel.

Failure to follow these instructions will result in death or serious injury.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

If power modules are removed, blanking panels must be installed to restrict

access to live parts. Blanking panels can be obtained from Schneider Electric.

Failure to follow these instructions will result in death or serious injury.

CAUTION

HAZARD OF PERSONAL INJURY

Two persons are required for lifting a power module.

Failure to follow these instructions can result in injury or equipment

damage.

990–3015J-001 25

48, 96, and 160 kW 400 V 100 kW 208 V Maintenance

1. Turn the UPS into maintenance bypass operation following the procedure

Transfer the UPS into Maintenance Bypass Operation, page 15.

2. Turn the enable switch to the unlocked position on the power module.

3. Unscrew the spring-activated knobs on both sides of the power module.

4. Pull the power module up and out of the cabinet as far as the lock mechanism

allows.

5. Release the lock by pressing the black plastic tab on both sides of the module.

6. Pull the module out of the cabinet.

7. Carefully guide the new power module completely into the cabinet.

CAUTION

HAZARD OF EQUIPMENT DAMAGE

Do not attempt to insert the power module using excessive force, but make

sure that it is in place before continuing.

Failure to follow these instructions can result in injury or equipment

damage.

8. Tighten the spring-activated knobs on both sides of the power module to

ensure proper contact.

9. Turn the enable switch to the locked position on the power module.

CAUTION

HAZARD OF EQUIPMENT DAMAGE

Tighten the spring-activated knobs before turning the enable switch to

ensure that the module makes proper contact within the unit. The power

module will not operate unless the enable switch is engaged. If it has not

engaged, take out the power module and insert it again

Failure to follow these instructions can result in injury or equipment

damage.

26 990–3015J-001

Maintenance 48, 96, and 160 kW 400 V 100 kW 208 V

10. Return to normal operation by following the procedure Return to Normal

Operation from Maintenance Bypass Operation, page 17.

Replace a Power Module with System in Battery Operation

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Electrical equipment must be installed, operated, serviced, and maintained only

by qualified personnel.

Failure to follow these instructions will result in death or serious injury.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

If power modules are removed, blanking panels must be installed to restrict

access to live parts. Blanking panels can be obtained from Schneider Electric.

Failure to follow these instructions will result in death or serious injury.

CAUTION

HAZARD OF PERSONAL INJURY

Two persons are required for lifting a power module.

Failure to follow these instructions can result in injury or equipment

damage.

CAUTION

RISK OF LOAD DROP

Before replacing a power module with this procedure, verify that:

• The remaining power modules can support the load. If not, then contact

Schneider Electric.

• The batteries are fully charged and that the UPS runtime displayed on the

UPS status screen is sufficient to support the load during the replacement of

the power module. If sufficient UPS runtime is not available, use the

procedure Replace a Power Module with System in Maintenance Bypass

Operation, page 25 for replacing the power module.

Failure to follow these instructions can result in injury or equipment

damage.

1. Unpack the new power module.

2. Open the UPS input breaker (Q1).

Verify that the system is in battery operation. The Load Powered LED on the

display should be lit in yellow. Verify that there are no alarms on the display,

except for the inoperable power module alarm and the input AC out of

tolerance alarm.

CAUTION

RISK OF LOAD DROP

The remaining steps of this procedure must be completed within the

remaining runtime available.

Failure to follow these instructions can result in injury or equipment

damage.

990–3015J-001 27

48, 96, and 160 kW 400 V 100 kW 208 V Maintenance

3. If the UPS has dual mains supply, open the bypass input breaker Q5 (if

available). If the UPS does not have a Q5 breaker, turn the enable switch of

the static switch module to the left to the unlocked position to disable the static

switch module.

4. Identify the power module that needs to be removed or replaced. An

inoperable power module can be identified via the display or red LED

indication in the bottom right corner of the power module.

5. Turn the enable switch to the unlocked position on the power module.

6. Unscrew the spring-activated knobs on both sides of the power module.

7. Pull the power module up and out of the cabinet as far as the lock mechanism

allows.

8. Release the lock by pressing the black plastic tab on both sides of the power

module.

28 990–3015J-001

Maintenance 48, 96, and 160 kW 400 V 100 kW 208 V

9. Pull the power module out of the cabinet.

CAUTION

RISK OF LOAD DROP

Ensure that the UPS runtime on the UPS status screen is sufficient to

support the load for completion of the remaining steps of this procedure. If

that is not the case, turn the system back to normal operation and wait for

the batteries to recharge.

Failure to follow these instructions can result in injury or equipment

damage.

10. Carefully guide the new power module completely into the system.

11. Tighten the spring-activated knobs on both sides of the power module to

ensure proper contact.

12. Turn the enable switch to the locked position on the power module.

CAUTION

HAZARD OF EQUIPMENT DAMAGE

Tighten the spring-activated knobs before turning the enable switch to

ensure that the module makes proper contact within the unit. The power

module will not operate unless the enable switch is engaged. If it has not

engaged, take out the power module and insert it again

Failure to follow these instructions can result in injury or equipment

damage.

13. If the UPS has dual mains supply, close the bypass input breaker Q5 (if

available). If the system does not have a Q5 breaker, turn the enable switch of

the static switch module to the right to enable the static switch module.

14. Close the UPS input breaker Q1.

15. Verify that the UPS Mode is Normal Operation. The Load Powered LED on

the display should be lit green.

Replace a Modular Battery in a Modular Battery Cabinet

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

• Battery circuit breakers must be installed according to the specifications and

requirements as defined by Schneider Electric.

• Servicing of batteries must only be performed or supervised by qualified

personnel knowledgeable of batteries and the required precautions. Keep

unqualified personnel away from batteries.

• Do not dispose of batteries in a fire as they can explode.

• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the

skin and eyes. It may be toxic.

Failure to follow these instructions will result in death or serious injury.

990–3015J-001 29

48, 96, and 160 kW 400 V 100 kW 208 V Maintenance

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Batteries can present a risk of electric shock and high short-circuit current. The

following precautions must be observed when working on batteries

• Remove watches, rings, or other metal objects.

• Use tools with insulated handles.

• Wear protective glasses, gloves and boots.

• Do not lay tools or metal parts on top of batteries.

Failure to follow these instructions will result in death or serious injury.

WARNING

RISK OF EQUIPMENT DAMAGE

• When replacing batteries, always replace with the same type and number of

batteries or battery packs.

• Wait until the system is ready to be powered up before installing batteries in

the system. The time duration from battery installation until the UPS system

is powered up must not exceed 72 hours or 3 days.

• Batteries must not be stored more than six months due to the requirement of

recharging. If the UPS system remains de-energized for a long period, we

recommend that you energize the UPS system for a period of 24 hours at

least once every month. This charges the batteries, thus avoiding irreversible

damage.

Failure to follow these instructions can result in death, serious injury, or

equipment damage.

Storage of The Modular Battery Modules

Ambient temperature:

-15 to 40 °C (5 to 104 °F)

Relative humidity: 25-85% Non-condensing The modular batteries must be stored with

their protective packaging still in place.

The modular batteries must be stored

indoors in a place free from:

• vibration

• dust

• direct sunlight

• moisture

NOTE: Stored modular batteries must be recharged at regular intervals depending

on the storage temperature:

Storage temperature Recharge interval

-15 to 20 °C (5 to 68 °F) 9 months

20 to 30 °C (68 to 86 °F) 6 months

30 to 40 °C (86 to 104 °F) 3 months

NOTE: Do not store batteries for more than 12 months.

CAUTION

HAZARD OF PERSONAL INJURY

Two persons are required for lifting a battery module.

Failure to follow these instructions can result in injury or equipment

damage.

30 990–3015J-001