Customer order # 77965L
Manufacturer part # 77965LB Rev. 1
Proprietary Statement
This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the
information and use of parties operating and maintaining the equipment described herein. Such proprietary
information may not be used, reproduced, or disclosed to any other parties for any other purpose without the
expressed written permission of Zebra Technologies Corporation.
Product Improvements
Continuous improvement of products is a policy of Zebra Technologies Corporation. All specifications and signs are
subject to change without notice.
FCC Compliance Statement
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that the interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the interference by one or more of the following measures:
n
Reorient or relocate the receiving antenna.
n
Increase the separation between the equipment and the receiver.
n
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
n
Consult the dealer or an experienced Radio/TV technician for help.
NOTE: This unit was tested with shielded cables on the peripheral devices. Shielded cables must be used with the
unit to insure compliance.
“The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies Corporation
could void the user’s authority to operate the equipment.”
Canadian DOC Compliance Statement
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in
the radio interference regulations of the Canadian Department of Communications.
Liability Disclaimer
Zebra Technologies Corporation takes steps to assure that its published Engineering Specifications and Manuals are
correct; however, errors do occur. Zebra Technologies Corporation reserves the right to correct any such errors and
disclaims liability resulting therefrom.
No Liability for Consequential Damage
In no event shall Zebra Technologies Corporation or anyone else involved in the creation, production, or delivery of
the accompanying product (including hardware and software) be liable for any damages whatsoever (including,
without limitation, damages for loss of business profits, business interruption, loss of business information, or other
pecuniary loss) arising out of the use of or the results of use of or inability to use such product, even if Zebra
Technologies Corporation has been advised of the possibility of such damages. Because some states do not allow the
exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you.
Copyrights
This copyrighted manual and the label printers described herein are owned by Zebra Technologies Corporation. All
rights are reserved. Unauthorized reproduction of this manual or the software in the label printer may result in
imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil
liability.
All products and brand names are trademarks of their respective companies. All rights reserved.
© 2000 Zebra Technologies Corporation. All rights reserved.
ii Zebra Z4M Printer User’s Guide
I have determined that the Zebra printer identified as the
Zebra Z4M Printer
manufactured by:
Zebra Technologies Corporation
333 Corporate Woods Parkway
Vernon Hills, Illinois 60061-3109 U.S.A.
has been shown to comply with the applicable technical standards of the FCC
™
for Home, Office, Commercial, and Industrial use
if no unauthorized change is made in the equipment,
and if the equipment is properly maintained and operated.
Zebra Z4M Printer User’s Guide iii
iv Zebra Z4M Printer User’s Guide
Table of Contents
Welcome
Hello! …………………………………1
Unpacking and Inspection ……………………….1
Reporting Damage………………………….2
Storage……………………………….2
Media and Ribbon Requirements …………………….2
Printer Power ……………………………..3
Printer Overview ……………………………4
Calibrating the Printer
Purpose ………………………………..5
Types of Media …………………………….6
Non-Continuous Web Media …………………….6
Non-Continuous Black Mark Media …………………7
Continuous Media ………………………….7
Choosing the Print Mode ………………………..8
Loading the Media …………………………..9
Positioning the Media Sensor ……………………..10
Reflective Sensor………………………….10
Adjusting the Reflective Sensor …………………..11
Transmissive Sensor ………………………..12
Zebra Z4M Printer User’s Guide v
Loading the Ribbon ………………………….12
Auto Calibration ……………………………13
Operator Controls …………………………..14
POWER Switch ………………………….14
Front Panel …………………………….14
Configuring the Printer ………………………..15
Configuring the Software of Printer Driver ……………….16
Printing a Test Label………………………….16
Establishing Communication
System Considerations…………………………17
Interfaces ……………………………..17
Data Specifications…………………………17
Cabling Requirements …………………………18
Printer Basics
Front Panel………………………………19
Front Panel Display ………………………..19
Front Panel Keys ………………………….20
Front Panel Lights …………………………21
Roll Media Loading ………………………….22
Tear-Off Mode …………………………..22
Cutter Mode ……………………………24
Value Peel-Off Mode………………………..26
Power Peel-Off Mode ……………………….28
PowerRewindMode………………………..30
vi Zebra Z4M Printer User’s Guide
Fanfold Media Loading ………………………..32
Ribbon Loading ……………………………34
Loading the Ribbon ………………………..34
Ribbon Removal ……………………………36
Configuration
Entering the Setup Mode ……………………….37
Changing Password-Protected Parameters ……………….38
Leaving the Setup Mode………………………..39
Configuration and Calibration Sequence ………………..40
Routine Care and Adjustments
Cleaning ……………………………….55
Cleaning the Exterior …………………………56
Cleaning the Interior ………………………..56
Cleaning the Printhead and Platen Roller ………………56
Cleaning the Sensors ………………………..57
Cleaning the Power Peel-Off Module ………………..58
Cleaning the Value Peel-Off Module ………………..59
Cleaning the Cutter Module …………………….60
Lubrication………………………………61
Printhead Pressure Adjustment …………………….62
Power Peel-Off/Power Rewind Media Alignment . . . …………64
Fuse Replacement …………………………..66
Zebra Z4M Printer User’s Guide vii
Troubleshooting
LCD Error Conditions and Warnings ………………….67
Print Quality Problems…………………………69
Communications Problems ………………………71
Printer Diagnostics…………………………..73
Power-On Self Test ………………………..73
Additional Printer Self Tests …………………….73
CANCEL Key Self Test ………………………74
PAUSE Key Self Test ……………………….75
FEED Key Self Test ………………………..76
Loading Factory Defaults ……………………….77
Specifications
General Specifications …………………………79
Printing Specifications…………………………80
Ribbon Specifications …………………………80
Media Specifications………………………….81
Options………………………………..81
Zebra Programming Language (ZPL II)…………………82
Bar Codes ………………………………82
AC Power Cord ……………………………83
Appendix
Printer Interface Technical Information …………………85
Serial Data Communications…………………….85
Parallel Data Communications ……………………89
Index
viii Zebra Z4M Printer User’s Guide
Welcome
Hello!
n
This user’s guide provides all the information you will need to operate the printer.
n
The ZPL II®Programming Guide Volume I and Volume II (part #45540L) show
you how to create the perfect label format for your application. These books also
explain how, through optional ZBI
allowing custom programs to be written that operate within the printer, directly
interfacing with, for example, bar code scanners and keyboard display devices. In
addition, the books contain information about the enhanced operating system
features of your printer. There are three ways to obtain these books: on the
accessory CD-ROM (supplied with the printer), on our web site (www.zebra.com),
and printed manuals can be ordered from your distributor.
n
The ZebraNet®Networking: PrintServer II™Installation and User’s Guide
(part # 45537L) explains how you can quickly set up your printer on an IP network
(optional ZebraNet PrintServer II required).
n
There is also a maintenance manual for your printer. This manual (part # 77259L)
contains the information you will need to maintain your printer.
™
, you can extend the power of ZPL II by
Unpacking and Inspection
Inspect the printer for possible shipping damage:
n
Check all exterior surfaces.
n
Raise the media access door and inspect the media compartment.
In case shipping is required, save the carton and all packing material. Contact your
authorized Zebra reseller for instructions.
Zebra Z4M Printer User’s Guide 1
Reporting Damage
If you discover shipping damage:
n
Immediately notify the shipping company and file a damage report. Zebra
Technologies Corporation is not responsible for any damage incurred during the
shipment of the equipment and will not repair this damage under warranty.
n
Keep the carton and all packing material for inspection.
n
Notify your local Zebra reseller.
Storage
If you are not placing the printer into operation immediately, repackage it using the
original packing materials. The printer may be stored under the following conditions:
n
Temperature: -40° Fto140° F (-40° Cto60° C)
n
Relative humidity: 5% to 85%, non-condensing
Media and Ribbon Requirements
Since print quality is affected by media and ribbon, printing speeds, and printer
operating modes, it is very important to run tests for your applications.
We strongly recommend the use of Zebra Technologies Corporation-brand supplies
for continuous high-quality printing. A wide range of paper, polypropylene,
polyester, and vinyl stock has been specifically engineered to enhance the printing
capabilities of the printer and to ensure against premature printhead wear.
n
Continuous roll media, fanfold media, or card stock with optional perforations and
registration holes may be used.
n
Printhead life may be reduced by the abrasion of exposed paper fibers when using
perforated media.
n
The ribbon MUST be as wide as or wider than the media being used. If the ribbon
is narrower than the media, areas of the printhead will be unprotected and subject
to premature wear. (When printing in direct thermal mode, ribbon is not used and
should not be loaded in the printer.)
2 Zebra Z4M Printer User’s Guide
Printer Power
The power supply in the printer automatically detects the applied line voltage and
works in the 90 to 265 VAC range.
WARNING!!! For personnel and equipment safety, always
use a three-prong plug with an earth ground connection.
NOTE: Depending on how your printer was ordered, a power cord
may or may not be included. If one is not included, or if the one
included is not suitable for your requirements, refer to “Power Line
Cord Specifications” on page 83.
Refer to Figure 1.
The AC power cord connector must be
plugged into the mating connector at the
rear of the printer.
Make sure that the POWER switch is in
the “off” position before connecting the
power cord to an electrical outlet.
AC
power
switch
Connector
Figure 1
Zebra Z4M Printer User’s Guide 3
Printer Overview
Depending on the options you have selected, your printer may look slightly different.
Front
housing
assembly
Printhead
assembly
Printhead
open lever
Transmissive
sensor
Ribbon
sensor
Media
guide
Media
alignment
spindle
Media supply guide
Dancer
Thumbscrew
Media
supply
hanger
Take-up
spindle
Rewind
media
guide
Figure 2
4 Zebra Z4M Printer User’s Guide
Calibrating the Printer
This chapter of the user’s guide is so important that we’ve printed it on a different
color paper! That way, it will be easy for you to find when you must calibrate (set
up) the printer for your particular application.
Purpose
n
To calibrate the printer.
n
To verify that the printer is properly set up by printing a test label.
NOTE: This procedure must be performed when the printer is first
installed or when it cannot properly detect the top of the label.
To calibrate the printer, you must do the following (all of the instructions are
contained in this chapter):
n
Determine the type of media (labels) being used.
n
Choose the print method.
n
Position the media sensor (if necessary).
n
Configure the printer and software or driver based on the label being used.
n
Print a test label.
Zebra Z4M Printer User’s Guide 5
Types of Media
Non-Continuous Web Media
Non-continuous web media (refer to Figure 3) refers to individual labels that are
separated by a gap, notch, or hole. When you look at the media, you can tell where
one label ends and the next one begins.
Hole
Label gap
Notch
Non-continuous media with a hole or notch
Label gap
Non-continuous media with gaps between the labels
(individual labels on a continuous liner)
Figure 3
6 Zebra Z4M Printer User’s Guide
Non-Continuous Black Mark Media
Non-continuous black mark media has black marks printed on the back that indicate
the start and end of each label (refer to Figure 4).
Black mark
Black mark
Non-continuous media for black mark sensing
Figure 4
Continuous Media
Continuous media (refer to Figure 5) is one uninterrupted roll of material that allows
the image to be printed anywhere on the label.
Continuous media (no gaps, holes, notches, or black marks)
Figure 5
Zebra Z4M Printer User’s Guide 7
Choosing the Print Mode
n
Tear-off mode allows you to tear off each label, or a strip of labels, after it is
printed.
n
In peel-off mode, backing material is peeled away from the label as it is printed.
After this label is removed from the printer, the next one is printed.
n
When in cutter mode, the printer automatically cuts the label after it is printed.
n
In rewind mode, the media and/or backing are rewound onto a core as the labels
are printed.
8 Zebra Z4M Printer User’s Guide
Loading the Media
Figure 6 illustrates one method of media loading. For more detailed instructions, as
well as information about how to load the different types of media and the various
printing modes, refer to the instructions that begin on page 22.
Media supply guide
Transmissive
sensor
Printhead
assembly
Ribbon
sensor
Printhead open lever
Media guide
Dancer
Media
supply
hanger
Figure 6
Zebra Z4M Printer User’s Guide 9
Positioning the Media Sensor
The correct positioning of the media sensor is important. It can make the difference
between a perfect label and a call to Technical Support!
There are two media sensors in this printer: “reflective” and “transmissive.”
Reflective Sensor
The reflective sensor detects the “start-of-label indicator” (the notch, hole, black
mark, or gap between die-cut labels).
The reflective sensor must be positioned:
n
directly under the notch, hole, or black mark, or
n
anywhere along the width of the media if there is a gap between labels
The glow of the red light through the media will help you to accurately position the
reflective sensor.
NOTE: If you are using continuous media, position the reflective
sensor anywhere under the media so that the printer can detect an
out-of-paper condition.
NOTE: The reflective sensor is compatible with most types of media.
However, if you encounter difficulties with calibration, use the
transmissive sensor. See “Transmissive Sensor” on page 12.
10 Zebra Z4M Printer User’s Guide
Adjusting the Reflective Sensor
Refer to Figure 7.
1. Open the printhead assembly by pressing the printhead open lever.
2. Locate the reflective sensor positioning lever.
3. Move the reflective sensor positioning lever across the width of the media until
the reflective sensor aligns with the start-of-label indicator. The glow of the red
light will assist in the proper placement of the reflective sensor.
4. Close the printhead assembly.
assembly
Reflective
sensor
Reflective
sensor
positioning
Printhead open
lever
lever
Figure 7
Zebra Z4M Printer User’s Guide 11
Transmissive Sensor
The transmissive sensor is in a fixed position and enabled via the front panel (details
in “SENSOR SELECT” on page 41).
Loading the Ribbon
Refer to Figure 8.
For more detailed information, refer to the instructions that begin on page 34.
on take-up spindle
Ribbon
Printhead
assembly
guide plate
Ribbon
supply spindle
Printhead o
en lever
Figure 8
12 Zebra Z4M Printer User’s Guide
Auto Calibration
When auto calibrating, the printer is determining the label length and media/ribbon
sensor settings.
Auto calibration occurs when the printer is turned on and each time the printer
recovers from an error condition. (To clear an error, open and close the printhead
assembly and then press the PAUSE key.) The printer will begin to auto calibrate
when all errors have been cleared.
The results of the auto calibration are stored in the printer’s memory and are retained
even if printer power is removed. These parameters remain in effect until the next
calibration is performed.
NOTE: The auto calibration process will not take place if the ZPL
command or front panel setting for “MEDIA POWER UP” or “HEAD
CLOSE” is set to either “feed” or “no motion.” In these cases, the
printer assumes the media is correctly positioned and starts printing
without auto calibrating.
Zebra Z4M Printer User’s Guide 13
Operator Controls
POWER Switch
The POWER switch is located at the back of the printer above the power cord. Turn
on the printer.
Front Panel
For a more detailed explanation of the front panel keys and lights (as shown in
Figure 9), refer to the instructions that begin on page 19.
PAUSE
Figure 9
14 Zebra Z4M Printer User’s Guide
Configuring the Printer
The configuration procedure in the next table contains the information you need to
get your printer up and running, but it is not comprehensive. Refer to page 40 for
more information.
n
Press the SETUP/EXIT key at the “PRINTER READY” display to enter the
configuration mode.
NOTE: You will need to press the INCREMENT (+) key more than
once to advance to some of the displays.
n
Press the INCREMENT (+) or DECREMENT (-) key to scroll to the setting you
wish to change.
n
Press the SELECT key to toggle the functionality of the INCREMENT (+) and
DECREMENT (-) keys.
n
Press the INCREMENT (+) or DECREMENT (-) keys to increase or decrease the
value; answer “yes” or “no”; print a label; or, select the digit you wish to change.
n
Press the SELECT key again to use the INCREMENT (+) and DECREMENT (-)
keys to scroll to the desired menu item.
Parameter Selections/Explanation
PRINTER READY
DARKNESS
PRINT MODE
MEDIA TYPE
SENSOR TYPE
PRINT METHOD
n
After you have configured the print method, press the SETUP/EXIT key to save
You are ready to configure the printer.
0 to 30 (default setting is “10”)
Tear-off, peel-off, cutter, rewind (default is “tear-off”)
Non-continuous, continuous (default setting is “non-continuous”)
Web, mark (default setting is “web”)
Thermal transfer, direct thermal (default setting is “thermal transfer”)
the changes and exit the configuration mode.
Zebra Z4M Printer User’s Guide 15
Configuring the Software of Printer Driver
Many printer settings may also be controlled by your printer’s driver or label
preparation software. Refer to the driver or software documentation for more
information.
Printing a Test Label
To print a test label:
1. Turn off the printer.
2. Press and hold the CANCEL key while
turning on the printer.
3. Release the key after the DATA light turns
off (approximately five seconds).
A configuration label, which shows the printer’s
currently stored parameters, will print (similar to
the one shown in Figure 10).
If you encounter any problems while you are
configuring the printer or printing a test label,
refer to Troubleshooting, which starts on
page 67. Otherwise, refer to Establishing
Communication on page 17 to set up the
communication parameters.
Figure 10
16 Zebra Z4M Printer User’s Guide
Establishing Communication
System Considerations
Interfaces
The method of interfacing this printer to a data source depends on the
communication options installed in the printer. The standard interfaces are an
RS-232/RS-422/RS-485 serial data port and a bi-directional parallel port. The
optional ZebraNet PrintServer II enables printers to be connected to 10Base-T
Ethernet networks.
Data Specifications
When communicating via an asynchronous
serial data port (refer to Figure 11), the baud
rate, number of data and stop bits, parity,
and handshaking are user selectable (default
settings are 9600 baud, 8 data bits, 1 stop
bit, no parity, and XON/XOFF). Parity only
applies to data transmitted by the printer
since the parity of received data is ignored.
Printer
25
Male
25
Null modem adapter
(if using a standard
modem cable)
50’ (15 m) maximum
Figure 11
Male
Computer
25
Female
9
Zebra Z4M Printer User’s Guide 17
When communicating via the parallel port
(refer to Figure 12), the previously
mentioned parameters are not considered.
Refer to page 46 to configure the
communication parameters for the printer.
The values selected must be the same as
those used by the host equipment connected
to the printer.
For serial and parallel pinout and technical
information, refer to the Appendix on
page 85.
Cabling Requirements
36-pin
male
ComputerPrinter
PC
25-pin
female
25-pin
male
Data cables must be fully shielded and fitted
with metal or metalized connector shells.
Shielded cables and connectors are required
to prevent radiation and reception of
electrical noise.
To minimize electrical noise pickup in the cable:
n
Keep data cables as short as possible.
n
Do not bundle the data cables tightly with the power cords.
n
Do not tie the data cables to power wire conduits.
NOTE: Zebra printers comply with FCC “Rules and Regulations,”
Part 15, for Class B Equipment, using fully shielded data cables.
Use of unshielded cables may increase radiated emission above the
Class B limits.
NOTE: RS-422 and RS-485 applications should use twisted shielded
pairs as recommended in the Appendix of the TA/EA.-485
Specification.
10’ (3 m) maximum
Figure 12
18 Zebra Z4M Printer User’s Guide
Printer Basics
Front Panel
This section discusses the functions of the various controls and indicators on the
printer. The operator should become familiar with each of these functions.
Front Panel Display
The front panel display communicates operational status and programming modes
and parameters.
PAUSE
Figure 13
Zebra Z4M Printer User’s Guide 19
Front Panel Keys
Key Function
Forces the printer to feed one blank label each time the key is pressed.
Printer not printing: one blank label immediately feeds.
FEED
PAUSE
CANCEL
SETUP/EXIT
SELECT
INCREMENT (+)
(”scroll” mode)
INCREMENT (+)
(”change” mode)
DECREMENT (-)
(”scroll” mode)
DECREMENT (-)
(”change” mode)
•
Printing: one blank label feeds after the current batch of labels is complete.
•
Starts and stops the printing process.
Printer not printing: no printing occurs. (Press PAUSE again to resume
•
printing.)
Printing: printing stops once the current batch is complete.
•
When in the pause mode, this key will cancel print jobs.
Printer not printing: the next stored label format will not print.
•
Printing: the label format currently printing is canceled.
•
Press and hold for several seconds to cancel all print jobs in the printer’s
memory.
Enters and exits the configuration mode.
Toggles the function of the INCREMENT (+) and DECREMENT (-) keys between
the “scroll” and “change” modes.
Press once to use the INCREMENT (+) and DECREMENT (-) keys to change the
•
value of the selection.
Press again to use the INCREMENT (+) and DECREMENT (-) keys to scroll
•
through the menu items.
Scrolls to the next selection.
•
Increases the value
•
Answers “yes”
•
Prints a label (when applicable)
Scrolls to the previous selection.
•
Decreases the value
•
Selects the digit you wish to change
•
Answers “no”
20 Zebra Z4M Printer User’s Guide
Front Panel Lights
Light Status Indication
POWER
PAUSE
ERROR
DATA
Off
On
Off
On
Flashing
Off
Slow flashing
Fast flashing
On
Off
One flash
Slow flashing
Fast flashing
On
The printer is off or no power is applied.
The printer is on.
Normal printer operation.
The printer has stopped all printing operations.
In peel-off mode, the PAUSE light flashes when the label is
available for removal, and when initializing FLASH or
PCMCIA memory.
Normal printer operation (no errors).
“RIBBON IN” warning, “HEAD UNDER TEMP” warning, or
“HEAD OVER TEMP” error
“HEAD OPEN” error
“PAPER OUT,” “RIBBON OUT,” or “CUTTER JAM” errors
Normal printer operation (no data being received or
processed).
The CANCEL key is pressed and a format is successfully
canceled.
The printer is unable to accept more data from the host.
The printer is receiving data.
A partial format has been received and there has been no
subsequent data activity.
Zebra Z4M Printer User’s Guide 21
Roll Media Loading
Tear-Off Mode
Refer to Figure 14.
1. Press the printhead open lever. The printhead assembly springs up.
2. Flip down the media supply guide.
3. Slide out the media guide as far from the printer frame as possible.
4. Place the roll of media on the media supply hanger.
5. Flip up the media supply guide. Slide in the media supply guide so that it just
touches, but does not restrict, the edge of the roll.
6. Feed the media under the dancer, through the slot in the transmissive sensor,
under the ribbon sensor, and out the front of the printer.
7. Ensure that the media is against the back of the transmissive sensor. Slide in the
media guide so that it just touches, but does not restrict, the edge of the media.
8. Close the printhead assembly.
22 Zebra Z4M Printer User’s Guide
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Zebra Z 4M/ Z 6M Printers User’s Guid e 3 3 ULQWHU3 RZHU The powe r supply i n the p rinter a utomati cally de tects the appli ed li ne voltag e and works in the 90 t o 265 V AC range. :$51, 1* )RUSHUVRQQ HODQ GHTX LSPHQW VDIHWD OZDV XVHD WKUHH SURQJSOX JZLWKD QHD UWKJURX QGF RQQHFWLR[…]
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4Z e b r a Z 4M/ Z 6M Printers User’s Guide 3 ULQWHU2YHUYLHZ Figur e 2 sho ws the b asic c ompone nts of your pr inte r . Depen ding on insta lled o ptions , your printer may look s lightly dif ferent. Figur e 2 Media Supply Guide Media Guide Ribbon Sensor Media Supply Hanger Media Alignment Spindle Printhead Open Lever T ake -up Spindle Rewin[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 5 AOÃAÏÍÏlÍ-ÃÏlà This chapte r of the u ser ’ s guide i s so impo rtant th at we’ve pr inte d it on a di f ferent colo r paper ! That way , it wil l be eas y for you to f ind when you must cali brat e (s et up) the p rinter f or you r partic ular a pplicat ion. 3 XUSRV[…]
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6Z e b r a Z 4M/ Z 6M Printers User’s Guide 7 SHVRI0 HGLD 1RQ&RQW LQXRXV:HE 0HGLD Non-co ntinuous we b media (re fer to Fi gure 3) re fers to indivi dual labe ls that are sepa rated by a gap, notch, o r hole. When y ou look at the medi a, you can t ell where one l abel ends and the next one be gins. Figur e 3 Non-continuous me[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 7 1RQ&RQW LQXRXV% ODFN0 DUN 0HGL D Non-co ntinuous b lack mark medi a has bla c k marks print ed on the ba ck of the liner mate rial tha t in dic ate th e st art a nd en d o f ea ch lab el (r efe r to Fig u re 4 ). &RQWL QXRXV0HG LD Conti nuous media ( refer to Fi gure 5) i s one u[…]
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8Z e b r a Z 4M/ Z 6M Printers User’s Guide &KRRVLQJWKH 3 ULQW0RGH •I n tear -off mode, each label (or a st rip of l abels) ca n be to rn of f aft er it i s printed . •I n peel -off mode, li ner mat erial is pee led away from the la bel as it is print ed. After this la bel is re m oved fro m the pr int er , th e ne x t on e is pr[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 9 3 RVLWLRQLQJWKH 0HGLD6 HQVRU The cor re ct pos ition ing of the m edi a se nso r is imp ort ant — it can m ake t he d if f er enc e betwe en a perfe ct label and a call to T echnica l Suppor t! There are two medi a sens ors in thi s print er: “ref lective ” and “trans missive .” 5HIOHF […]
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10 Zeb ra Z 4M/ Z 6M Printers User’s Guide $GMXVWL QJWKH 5HIOHFWL YH6HQVRU Refer to Figure 7. 1. Ope n the pr inthead assembly by p ressing t he print head ope n lever . 2. Lo cate the ref lective se nsor pos itionin g lever . 3. Move t he ref lective senso r positioni ng le ver acro ss the width of t he me dia un til the ref lective sen[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 11 /R DGLQ J WKH 5LEE RQ Refer to Figure 8. For mor e detail ed informa tion, refer to the ins tructi ons that b egin on page 34. Figur e 8 Ribbon Supply Spindle Ribbon T ake -up Spindle Printhead Open L ever Ribbon Guide Plate Printhead Assembly[…]
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12 Zeb ra Z 4M/ Z 6M Printers User’s Guide $XWR&DOLEUD WLRQ Durin g auto cal ibratio n, the pri nter d etermines the label length a nd media/ri bbon sens or settings . Auto cal ibra ti on o ccu r s wh e n th e prin ter is tur ne d o n a nd e a ch ti me th e pr in ter reco vers from a n error c ondition. (T o clear a n erro r , open and cl […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 13 2SHUDWRU&RQWUROV 32:( 56 ZLWFK The POWER swit ch is located a t the bac k of the pr inter ab ove the power cord. T urn on th e prin ter . )URQW 3DQHO For a more det ailed exp lanation of the fr ont pa nel keys an d lights (shown i n Figur e 9), refer to the instructi ons tha t begin on page […]
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14 Zeb ra Z 4M/ Z 6M Printers User’s Guide &RQILJXULQJWKH3 ULQWHU The co nfigurat ion proce dure i n T able 1 con tains th e informat ion yo u need to g et your pri nter up and runnin g, but it i s not compr ehensive . Refe r t o pa ge 37 for mo re infor ma tion. 1. Pr ess the SET UP/EXIT key at the “PRI NTER READY” display to enter[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 15 &RQILJXULQJWKH6 RIWZDUHRU3 ULQWHU’UL YHU Many pri nter set tings may also be con t rolled by yo ur pri nter ’ s driver or label pre parat ion soft w are . Refer to th e dr iv er o r so ft war e doc um en tat ion fo r mor e infor ma tion. 3 ULQWLQJ D7 HVW/DEH O T o[…]
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16 Zeb ra Z 4M/ Z 6M Printers User’s Guide[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 17 ÆÏAOÆÍØYAÏ 6VWHP&RQVL GHUDWLRQV ,QWHU IDFHV The met hod of int erfacing this printer to a data s ource depe nds on the commu nication options i nstalle d in th e printer . The st andard i nterface s are an RS-232/ RS-422/RS-48 5 serial data[…]
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18 Zeb ra Z 4M/ Z 6M Printers User’s Guide When communi cating vi a the par allel port (refer to Figure 12), th e previous ly mentioned parameters are not consi dered. For s erial an d paralle l pinout and tech nical in formation , refer to “Append ix” begin ning on p age 87. &DEOLQJ 5HTXLUHPH QWV Da ta cab les mu st b e full y […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 19 -ÃÏlà ÍAÆYÆ ) URQW3 DQH O This section d iscusses the fu nctions of the cont rols and i ndicator s on th e printer . Beco me fa mi liar w ith e ac h o f th ese fu nc tions bef ore o p era ting th e p rint er . )UR QW3D QHO’LV SO D The fr ont panel display (shown in Fi gur[…]
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20 Zeb ra Z 4M/ Z 6M Printers User’s Guide )UR QW3D QHO. HV Key Func tion FEED Forces the printer to feed one blank label each t ime the key is pressed. • Printer not pr inting: one blank label immediately feeds. • Printing: one blank label feeds after the current bat ch of labels is complete. PA U S E S tarts and stops the printing pr[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 21 )UR QW3D QHO/LJ KWV Light St at us Indication POWER Off The printer is of f or no power is applied. On The printer is on. PA U S E Off Normal printer operation. On The printer has stopped all printing operations. Flashing In peel-off mode, the P AUSE light flashes when the label is available for re[…]
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22 Zeb ra Z 4M/ Z 6M Printers User’s Guide 5ROO0H GLD/RDG LQJ 7HDU RII0R GH Refer to Figure 14. 1. Pr ess t he printh ead open lever . The printhea d asse mbly spring s up. 2. Fl ip down t he media su pply guide. 3. Sl ide ou t the media guide a s far fr om the prin ter fra me as poss ible. 4. Pl ace t he roll of medi a on th e media […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 23 &XWWHU 0R GH (Cutt er opti on require d) Refer to Figure 15. 1. Pr ess t he printh ead open lever . The printhea d asse mbly spring s up. 2. Fl ip down t he media su pply guide. 3. Sl ide ou t the media guide a s far fr om the prin ter fra me as poss ible. 4. Pl ace t he roll of medi a on th e med[…]
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24 Zeb ra Z 4M/ Z 6M Printers User’s Guide 9DOX H3HHORII 0RGH (V alue peel-o f f option r equired) Refer to Figure 16. 1. Pr ess t he printh ead open lever . The printhea d asse mbly spring s up. 2. Fl ip down t he media su pply guide. 3. Sl ide ou t the media guide a s far fr om the prin ter fra me as poss ible. 4. Pl ace t he roll of m[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 25 Figur e 16 Media Guide Dancer Ribbon Sensor Lab el V alue Pe e l Lever Printhead Open L ever Printhead Assembly Media Supply Guide Media Supply Hanger T ransmissive Sensor T ear-off/ P eel-off Bar V alue P eel Assembly[…]
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26 Zeb ra Z 4M/ Z 6M Printers User’s Guide /LQHU 7DN HXS0RGH (Lin er tak e-up opti on requir ed) NOTE: This optio n is avail able on the Z4M p rinter o nly . Refer to Figure 17. 1. Pr ess t he printh ead open lever . The printhea d asse mbly spring s up. 2. Fl ip down t he media su pply guide. 3. Sl ide ou t the media guide a s far fr om[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 27 17. If the printer is paused (the P AUSE light is on), pr ess the P AUSE ke y to enable pri nting. Peel ing start s automat ically . Press t he FEED key to test. Liner Removal 1. Pu ll the line r s lide towa rd y ou ( see i nset ) unt il it stop s (about a thir d of the way down the li ner take -up spind[…]
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28 Zeb ra Z 4M/ Z 6M Printers User’s Guide 3RZHU 3 HHO5HZLQG 3HHO0 RGH (Power peel/re wind opt ion requi red) Refer to Figure 18. 1. Pr ess t he printh ead open lever . The printhea d asse mbly spring s up. 2. Fl ip down t he media su pply guide. 3. Sl ide ou t the media guide a s far fr om the prin ter fra me as poss ible. 4. P[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 29 16. Close the prin thead assem bly . 17. Close th e value peel a ssembly usi ng the value peel lever . 18. If the printer is paused (the P AUSE light is on), pr ess the P AUSE ke y to enable pri nting. Peel ing start s automat ically . Press t he FEED key to test. Liner Removal 1. Cut the l iner mate ria[…]
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30 Zeb ra Z 4M/ Z 6M Printers User’s Guide 3RZHU 3HHO5 HZLQG5 HZLQG 0RGH (Power rewind opt ion re quired) Refer to Figure 19. 1. Pr ess t he printh ead open lever . The printhea d asse mbly spring s up. 2. Fl ip down t he media su pply guide. 3. Sl ide ou t the media guide a s far fr om the prin ter fra me as poss ible. 4. Pl ac[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 31 14. Slide t he rewind med ia guide a gainst th e media, and tight en the thu mbscrew t o lock it into position. 15. Close the prin thead assem bly . 16. If the printer is paused (the P AUSE light is on), pr ess the P AUSE ke y to enable pri nting. Media Removal 1. Cut the med ia between the media a lignm[…]
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32 Zeb ra Z 4M/ Z 6M Printers User’s Guide ) DQIROG0H GLD/RDGL QJ Fanfo ld media feeds th rough eit her the bottom or rear a ccess slo t. Refer to Figure 20. 1. Pr ess t he printh ead open lever . The printhea d asse mbly spring s up. 2. Fl ip down t he media su pply guide. 3. Sl ide ou t the media guide a s far fr om the prin ter fra me as[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 33 Figur e 20 Printhead Assembly Media Supply Guide Media Supply Hanger Printhead Open L ever T ransmissive Sensor Media Guide Dancer Ribbon Sensor Printhead Open L ever Printhead Assembly T ransmissive Sensor Media Supply Guide Media Guide Dancer Ribbon Sensor Media Supply Hanger Bottom Feed Rear Feed[…]
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34 Zeb ra Z 4M/ Z 6M Printers User’s Guide 5LEERQ/RD GLQJ NOTE: The r ibbon suppl y spin dle in your printer is a “dua l tensio n” variety . Most a ppl ic ati ons r equire t he s pi ndl e t o b e in the “nor mal ” po sition. The “low tens ion” po siti on is rec ommende d only whe n a wide ribbo n is us ed and n ormal tens ion hampe[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 35 Figur e 22 Ribbon Supply Spindle Printhead Open L ever Ribbon Guide Plate Printhead Assembly Ribbon Sensor Ribbon Supply Spindle Ribbon T ake-up Spindle Printhead Open L ever Ribbon Guide Plate Printhead Assembly Ribbon Sensor (Ribbon Loaded) Release Knob T ension Blades Ribbon T ake-up Spindle Ribbon T […]
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36 Zeb ra Z 4M/ Z 6M Printers User’s Guide 5LEERQ5HPR YDO T o remove the ribbon: 1. I f the ribb on has not run out, break it betwee n the ribbon guid e plate and t he ribbon take -up spindl e. 2. Whi le tur ning the r ibbon tak e-up sp indle rel ease knob counter clockwise , squee ze the r ibbon agai nst the r ibbon take-up sp indle tension b[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 37 yØÃAÏ Afte r you have i nstalle d the media and ribbon and the Power — On Self T est (POST) i s comple te, the f ront pa nel displ ay shows “PRI NTER READY .” (If the printer fails i ts POST , refer to page 75.) Use the front pa nel displ ay and t he four k eys direc tly be[…]
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38 Zeb ra Z 4M/ Z 6M Printers User’s Guide &KDQJLQJ3 D VVZRUG3 UR WHFWHG3 DUDPHWHUV Cert ain paramet ers are password pr otected b y factory defaul t. NOTE: Y ou have t he opt ion of makin g all paramete rs passwor d protect ed. See “P ASSWORD LEVEL” on page 52 for detai ls. CAUTION: Do not cha nge password -protect ed parameter […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 39 /HDYLQJWKH6H WXS0RGH Y ou can le ave th e program mode at any ti me by pressi ng the SETUP/EXI T key . The “SA VE CHANGES” displ ay appears . There are five choices, whi ch are des cribed belo w . Pressing the INCREMENT (+) or DECREMENT (– ) key displ ays other choi ces and pre ssing th[…]
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40 Zeb ra Z 4M/ Z 6M Printers User’s Guide &RQILJXUDWLRQD QG&DOLEUD WLRQ6HTXHQFH Display S hows Action/Explanation PRINTER R EADY Normal printer operation. Settin g Print Para meters DARKNESS Adjusting Print Darkness : Press the INCREMENT ( +) key t o increase darknes s. Press t he DECREME NT (–) key to decrease darkness. De[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 41 Display S hows Action/Explanation PRINT MODE Sele cting Pr int Mode : Press the INCR EMEN T (+) or DEC REMENT (–) k ey to display ot her choices. Defau lt: T ear-off Se lec tion s: T ear -off, cutter , peel-of f, liner take-up, rewind Print mo de settings tell the print er the method of media delivery […]
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42 Zeb ra Z 4M/ Z 6M Printers User’s Guide Display S hows Action/Explanation PRIN T METHOD Sel ect ing Pri nt Met hod : Press the INCREMENT (+) key for the next value; press the DECREME NT (–) key for the previous value. Defau lt: Thermal transfer Se lec tion s: Thermal transfer , direct thermal The print m ethod parameter tells the printer the[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 43 Listing P rinter Informati on Display S hows Action/Explanation LIST FO NTS List Font s : Press the INCREMENT (+) key to print a label listing all of t he available fonts. This selection is used to print a label that lists all of the fonts currently av ailable in the printer , including standard printer […]
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44 Zeb ra Z 4M/ Z 6M Printers User’s Guide Display S hows Action/Explanation INITIAL IZ E C ARD Initiali ze Memory Card CAUTION: Perform this oper ation only when it is necessary to erase all prev iously stored informat ion from the opt ional memory ca rd. Press the SETUP/ EXIT key to bypass this f unction. 1. Press t he INCREMENT (+) key to s el[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 45 Media and Ribbon Sensor Calibrat ion Performing the man ual calibration procedure resets the sensitivity of the sensors t o detect the m edia and ribbon you are using more accurate ly . With the sensor s at their new sensitivity , the printer then performs the manual calibration. Changing the t ype of ri[…]
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46 Zeb ra Z 4M/ Z 6M Printers User’s Guide Setting Communication Parameters Comm unication parameters m ust be set c orrectly for the printer to c ommunicate wit h the host com puter . These parameters mak e sure that the printer and host computer are “speaking the same language.” All comm unication parameters are password protected. Display […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 47 Display S hows Action/Explanation PA R I T Y Settin g Parity: P ress the INCREMENT (+) or DECREME NT (–) key to display other choices. Defau lt: Ev en Se lec tion s: Even, odd, none The parity of the printer must match the parity of the host computer for accurate comm unications to take place. Select t[…]
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48 Zeb ra Z 4M/ Z 6M Printers User’s Guide Display S hows Action/Explanation NETWORK ID Settin g Netwo rk ID: Press the DECREM ENT (–) key to mov e to the next digit position, press the INCREMENT (+) key to increase the value of t he digit. Defau lt: 000 Ran ge: 000 — 999 Network I D is used t o assign a unique nu mber to a printer used in an R[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 49 Selecting Prefix and Delimiter Characters Prefix and delimiter characters are 2-digit hex values used within the ZPL/ZPL II formats sent t o the printer . The printer uses the last prefix and delimiter charac ters sent to it, whether from a ZPL II instruction or from the front panel. NO TE: DO NOT use th[…]
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50 Zeb ra Z 4M/ Z 6M Printers User’s Guide Sele ct i ng ZPL Mode Display S hows Action/Explanation ZPL MODE Select ing ZPL Mode: Press the INCREMENT (+ ) or DECREMENT ( –) key to display ot her choices. Defau lt: Z PL II Se lec tion s: ZPL II , Z PL The printer remains in the selected mode until i t is changed by this front p ane l instruction […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 51 Label Positi oning Para meter s Display S hows Action/Explanation BAC KFEED Backfeed S equence: Press the INCREMENT (+) or DECREMENT (–) key to display ot her choices. Defau lt: Default (90%) Se lec tion s: Default, after , before, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 8 0%, of f This parameter establishe[…]
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52 Zeb ra Z 4M/ Z 6M Printers User’s Guide Display S hows Action/Explanation WEB S. ME DI A S. RIBBON S. T A KE LA BEL S. MED IA LE D RIBBON LED These parameters are automatically set during the calibration pr ocedure. They should only be changed by a qualif ied service technician. Refer to the maintenance m anual for more information on thes e p[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 53 * ZebraNet ® PrintServer II opt ion required Display S hows Action/Explanation IP RESOLU TION* IP Resol ution: Press the INCREMENT (+) or DECREME NT (–) key to display other choices. Defau lt: Dynamic Se lec tion s: Dyna mic, permanent Depending on the selection, allows ei ther the user (”permanent?[…]
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54 Zeb ra Z 4M/ Z 6M Printers User’s Guide Display S hows Action/Explanation LANGUAGE Select i ng the Displa y La ng uage: Press the INCREMENT (+) or DECREMENT (–) key to display other choice s. Defau lt: English Se lec tion s: English, S panish, French, German, It alian, Norwegian, Portuguese, Swedish, Danish, S panish 2, Dutch, Finnish, Japan[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 55 /ØÏlÍAÃlÍAcÍc ØÆÏlÏÆ &OHDQL QJ T able 2 pro vid es a re commended c leani ng sche dule. Sp ecifi c cleani ng p rocedures are provi ded on the following pages. CAUTION: Use onl y the cleaning a gents ind icated. Ze bra T echnolo gies Corpor ation wil l not be r es[…]
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56 Zeb ra Z 4M/ Z 6M Printers User’s Guide &OHD QLQJWK H([WHULR U The ex terior s urfaces of the print er may be cl eaned with a lint-fre e cloth. Do not use hars h or abras ive clea ning agent s or solve nts. If ne cessary , a mil d deter gent or deskt op cleane r may be used sparingly . &OHD QLQJWK H,QWHULR U Rem ove an y a […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 57 &OHD QLQJWK H6HQVRUV Brush or vacuum a ny accumu lated pa per lint and du st away fr om the pri nter se nsors. Refer to Figure 24. The ref lective se nsor , transmis sive senso r , and ribbo n sensor shoul d be clean ed on a regu lar ba sis to en sure prope r operat ion of t he print er . For p[…]
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58 Zeb ra Z 4M/ Z 6M Printers User’s Guide ( [ W H Q G W K H / L I H R I < R X U 3 U L Q W K H D G : L W K 6DYH $ 3U LQWKHDG &OHD QLQJ)LOP &KDO OHQJH The pr inthead i s the most crit ical compo[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 59 Next, pr ess the swab ti p against th e printhead and swi pe the print ele ments from end to end. Th en, turn the pl aten rol lers whil e wiping them f rom side t o side. Repe at this ste p until t he swab no lo nger sh ows dirt. $ YRLGWKH&R QWULEXWLQJ)DFWRUVWR3UHPDWXUH3 ULQWKHDG[…]
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60 Zeb ra Z 4M/ Z 6M Printers User’s Guide Save- a-Printhea d Cleaning Fil m What is Save-a-P rinthe ad cleani ng film ? A speci ally coat ed fi lm th at re mov es cont amination b uildup wit hout damagi ng the p rinthead . What ar e the benefits of Save-a -Printhea d cleanin g film ? • Exten ds the li fe of y our print head. • Reduce s maint[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 61 NOTE: If a r eplacement printhea d is neede d, Zebra st rongly recommends usin g a product from th e Original Equipmen t Manufa cture r (OEM) to ensure that your pri nter and pa rt war ranties remain intact, a nd that t he product perf orms optimal ly . How to Order Sav e -a-Printhead Cleaning Fil m Kits[…]
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62 Zeb ra Z 4M/ Z 6M Printers User’s Guide &OHD QLQJWK H3RZHU 3HHO5HZ LQG0 RGXOH (Power peel/re wind opt ion requi red) Perf orm the fol lowing pro cedure if adhesi ve buildu p begins t o af fect peel perf ormance. Refer to Figure 25. 1. Ope n the pr inthead assembly . 2. Cl ose the v alue p eel a ssemb ly (i f open ) to prev e[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 63 &OHD QLQJWK H9DOXH3 HHORII0 RGXOH (V alue peel-o f f option r equired) Perf orm the fol lowing pro cedure if adhesi ve buildu p begins t o af fect peel -of f perf ormance. Refer to Figure 26. 1. Ope n the pr inthead assembly . 2. Cl ose the v alue p eel a ssemb ly (i f open ) to pre[…]
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64 Zeb ra Z 4M/ Z 6M Printers User’s Guide &OHD QLQJWK H&XWWHU 0RGXO H (Cutt er opti on require d) :$51, 1* )RUSHUVRQQ HOVDIHW $/: $<6WXUQR IIDQ GXQ SOXJ WKHS ULQWHUEHI RUHSHUIRUPLQJ WKLVSURFH GXUH Refer to Figure 27. T o clean ad hesive of f of the upper a nd lower cu tte[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 65 /XEULFDWLRQ CAUTION: No lubr icatin g agents of any kind s hould be use d on thi s prin ter! Som e commerc ially av ailab le lubri cants wil l damage the fini sh and t he mechanic al par ts if use d. 3 ULQWKHD G3 UHV VXUH$GMXVWPHQW This adjustmen t may b e necessa ry if p rinting is t oo ligh[…]
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66 Zeb ra Z 4M/ Z 6M Printers User’s Guide The pr essure a djustment dials ea ch have f our possi ble sett ings d esignate d by blocks of increa sing si ze embossed on the pri nt mechani sm. The smalle st block ( fully count ercl ockwise ) is consid ered “ posit ion 1” and the l ar gest b lock (ful ly cl ockwis e) is consi dered “po sition […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 67 5HZLQG0HG LD$OLJQ PHQW (Rewin d option r equired) NOTE: The media /b acking sho uld be insta lled fl ush aga inst the backplat e of the t ake-up sp indle to p revent t he media/ backing f rom winding t oo loosel y . Perf orm the fol lowing adj ustment if the media does not t rack prope rly onto t h[…]
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68 Zeb ra Z 4M/ Z 6M Printers User’s Guide )XVH5HSOD FHPHQW A user -replace able AC power fuse i s locate d just bel ow the AC power switch at the rear of the pr inter . The replace ment fuse i s a 3AG fast blow styl e rated a t 5 Amp/250 V AC. NOTE: Befo re replac ing the f use, tu rn of f the AC power switch an d unplug the A C pow er c o rd[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 69 2 ÃØOlÆÏ /&’(UURU&RQGL WLRQVDQG: DUQLQJV (UURUFRQGLWLRQ³5,%%21287 (UURUFRQGLWLRQ³3$3(5287 Problem Solution In therm al transfer mode, t he ribbon is not loaded or loaded incorrect ly . Load the r ibbon correctly . See “Ribbo[…]
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70 Zeb ra Z 4M/ Z 6M Printers User’s Guide (UURUFRQGLWLRQ³+($’23(1 (UURUFRQGLWLRQ³5,%%21,1 :DUQLQJ³ +($’29 (57 (03 :DUQLQJ³+($’ 81′(57(03 Problem Solut ion The printhead is not fully closed. Close the printhead. The ribbon is loaded incorrectly; it is covering the head open s[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 71 :DUQLQJ³&877(5 -$0 287 2)0(025 < 3 ULQW4XDO LW3 UREO HPV *HQHUDOSULQWTXDOLW LVVXHV Problem Sol ution Cutter blade is in t he media path. T urn off the printer power and unplug the printer . Inspect the cutter module for debris and clean as needed following the c[…]
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72 Zeb ra Z 4M/ Z 6M Printers User’s Guide *UDOLQHVRQEODQNODEHOVZ LWKQRFRQVLVWH QWSDWWHUQ /LJKWFRQVLVWHQ WYHUWLFDOO LQHV UXQQLQJWKURXJK DOO RIWKHODEHOV ,QWHUPLWWHQW FUHDVHVRQWKHOHIWDQGULJKWHGJHV RIWKHODEHO :ULQNOHGULEERQ Problem Solution The printhead is dirty[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 73 &DOLEUDWLRQ &RPPXQLFDWLRQ 3 UREOH PV $ ODEHO IRUPDW ZD V VHQW WR WKH SULQWHU EXW QRW UHFRJQL]HG 7 KH ‘$7$ O LJKW GRHVQRWIODVK Problem Solution Loss of printing registration on labels. Excessive vertical dr if t in top-of -form regi[…]
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74 Zeb ra Z 4M/ Z 6M Printers User’s Guide $ODEHOIRUPDWZDVVHQWWRWKH SULQWHU6HYHUDOODEHOVSULQWWKHQWKH SULQWHUVNLSVPLVSODFHV PLVVHVRUGLVWRUWVWKHLPDJHRQWKHODEHO $ ODEHO IRUPDW ZD V VHQW WR WKH SULQWHU EXW QRW UHFRJQL]HG 7[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 75 3 ULQWHU’ LDJQRVWLFV 3RZHU 2Q6 HOI7HVW A Power -On Self T est (POST) is perfor med autom aticall y each ti me the pr inter i s tur ned on. Durin g thi s te st sequ enc e, th e fr ont panel li ght s an d li qui d cr ystal dis p la y (LCD ) mo nito r the p rog r ess of the P OST . I f the […]
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76 Zeb ra Z 4M/ Z 6M Printers User’s Guide &$1&( /.H 6HOI7 HVW Thi s self test prin t s a lis tin g of t he configu ration para meters currentl y stored in th e print er ’ s m emo ry . See Figure 3 0. (Depen ding on the o ptions or dered, your labe l may look di f ferent .) 1. T urn of f the print er . 2. Pres s and hold t he […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 77 3$86 (.H 6HOI7HVW This self test c an be used t o provide the tes t labels required when makin g adju stments to th e printer’ s mecha nical asse mblies. See the sample printout in Figure 3 1. 1. T urn of f the print er . 2. Press an d hold the P AUSE key while turn i ng o n the p ow e r […]
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78 Zeb ra Z 4M/ Z 6M Printers User’s Guide )(( ‘.H 6HOI7HVW See Fi gure 32. 1. T urn of f the print er . 2. Press an d hold the FEED key while tu rning on the p ower . 3. Relea se the FEED ke y after t he DA T A light tu rns of f (app roximatel y five sec onds). The FEED Key Self T est prints out at va rious dar kness set tings[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 79 &RP PXQLFD WLRQV’ LDJQR VWLFV 7HVW This test is controll ed from the front panel dis play . Refer to pa ge 48. A t ypical prin t out from this test is sho wn in Fig u re 33 . T ur n off the p owe r to e xit t h is se lf te st . NOTE: This label is inverte d when print ed. /RDGLQJ) DFWRU[…]
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80 Zeb ra Z 4M/ Z 6M Printers User’s Guide[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 81 0 ®lYyYAÏÆ NOTE: Pri nter spec ific ations ar e subject to change without noti ce. *HQHUDO 6SHFLILFDWLRQV G e n e r a l Specification s Z 4M Z 6M Height 13.3″ 338 mm 13.3″ 338 mm Widt h 10.9″ 277 mm 13.4″ 341 mm Depth 18.7″ 475 mm 18.7″ 475 mm Weigh t (w[…]
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82 Zeb ra Z 4M/ Z 6M Printers User’s Guide 3 ULQWLQJ 6SHFLILFDWLRQ V 5LEERQ6SH FLILFDWLRQV Printing S pecifications Z 4M Z 6M Print resol ution 203 dot s /inc h 8 dot s/mm 203 dot s/inch 8 dot s /mm 300 dot s /inc h 12 dot s /mm 300 dot s/inc h 12 dot s /mm Dot size (width x length) 203 dot s /inch 0.00492″ x 0.0049 2″ 0.125 mm x […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 83 0HGLD 6SHFLILFDWLRQV 2SWLRQV Media Spe cifications Z 4M Z 6M Label l ength Minimum T ear-off 0.5″ 13 mm 0.5″ 13 mm Peel-of f 1″ 25 .4 mm 1″ 25.4 mm Rewind 0.5″ 13 mm 0.5″ 13 mm Cutter 1″ 25 .4 mm 1.5″ 38.1 mm Maximum 3 9″ 991 mm 39″ 991 mm Label wi dth[…]
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84 Zeb ra Z 4M/ Z 6M Printers User’s Guide =HEUD3 URJUDPPLQJ/ DQJXDJH= 3/,, %DUFRGHV Z 4M/ Z 6M ZPL I I Featur es • Downloadable graph ics (with data compr ession) • Program ma ble quantity with print pause • Bit image data t ransf er and printing, mixed text/graphics • Communicates in printable ASCII characters • F[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 85 $ &3 RZHU&RUG Since many areas of the worl d have spec ific powe r requirement s, an AC power c ord may not be incl uded with your prin ter . The power cord must meet your local e lectri cal requ irements. :$51, 1* )RUSHUVRQQ HODQ GHTX LSPHQW VDIHWD OZDV XVH?[…]
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86 Zeb ra Z 4M/ Z 6M Printers User’s Guide[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 87 ®®lcà 3 ULQWHU, QWHUIDFH7 HFKQL FDO,QIRUPDWLRQ 6H ULDO’D WD&RPPXQ LFDW LRQV T able 6 il lustrat es the pin connec tions on t he DB-25 c onnector at the rear of t he print er . Ta b l e 6 Pin N o . Description 1 Chassis ground 2 TXD (transmit data) output fr om the pri[…]
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88 Zeb ra Z 4M/ Z 6M Printers User’s Guide 56 ,Q WHU IDF H Thi s prin ter is co n figu red a s Da ta T erm ina l Eq uip m ent (D TE) . Th e se ri al d ata c abl e used to connect the prin ter t o the host computer is one of two s tyles: • 9-pin to 25-pin cable – (nul l modem cabl e) must have a 9-pi n “D” type ( DB-9S) conn[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 89 +DUGZDUH&RQWUR O6LJQDO ‘HVFULSWLRQV For a ll RS-232 i nput and out put signa ls, the Z 4M an d Z 6M p rin ters fo llo w bot h the Elec tronics I ndustri es Associa tion (EIA) RS-232 and t he Consul tative Co mmittee for Int ernationa l T elegrap h and T elephone (CCITT) V .24 st andard […]
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90 Zeb ra Z 4M/ Z 6M Printers User’s Guide 56 ,Q WHU IDF H Figur e 38 illu strates the pi n connecti ons on the DB-25 conn ector at the rear of the pri nter that are used for the RS- 485 communicat ion proto col. NOTE: XON/XOFF han dshaking must be used for RS- 485 communica tions. Figur e 38 DB-25P Connector to Printer Data Input […]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 91 3DUD OOHO ’DWD &RP PXQLF DWLR QV T able 7 il lustrat es the pin connec tions on t he bi- directi onal para llel connector at the rear of the pr inter . 3DUDOOHO, QWHUI DFH The 8- bit para llel dat a interf ace su pports IEE E 1284 bi- direct ional par allel commu nication s in “nibb l[…]
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92 Zeb ra Z 4M/ Z 6M Printers User’s Guide[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 93 A AC Power Cord Specific ations , 85 Adjustments Printhead Pressure, 65 Reflect ive S ensor , 10 Auto Ca lib rat ion, 12 B Bar Codes, 84 C Cabling Requirements, 18 Calibratin g the P rinter, 5 CANCEL Key Self Test, 76 Cleaning Cutter M odule, 64 Exter ior, 56 Interior, 5 6 Power Pee l/Rewind Module , 62 […]
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94 Zeb ra Z 4M/ Z 6M Printers User’s Guide L LCD Erro r Conditio ns and Warnings, 69 Liner Removal , 27 , 29 Line r Take- up M ode , 2 6 Lubri cat ion, 65 M Medi a L oading Cutt er Mode, 23 Fan fol d, 32 Line r Take- up M ode , 2 6 Power Peel/Rewind (Peel Mode), 28 Power Peel/Rewind (Rewind Mode), 30 Tear-off Mode, 22 Value Peel-off Mode, 24 Medi[…]
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Zebra Z 4M/ Z 6M Printers User’s Guid e 95 Specificati ons AC Power Cord, 85 Bar Codes, 84 Gene ra l, 81 Medi a, 83 Optio ns, 83 Prin tin g, 82 Zebra Programming Language (ZP L II), 84 Sto rage , 2 System Con si deratio ns Data Sp ecification s, 17 Interfaces, 17 T Tear-off Mode, 22 Test La bel Print ing, 1 5 Tran smissi ve Sensor Posit ionin g, […]
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96 Zeb ra Z 4M/ Z 6M Printers User’s Guide[…]
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Warr an ty I n form atio n 1 =HEUD7 HFKQR ORJLHV&RUSRUDWLRQ W arran ty Info rmation (IIHFW LYH 1RYHPE HU $OO=HEUDSURGXFWVDUHVROG ZLWKZDUUDQWLHV5HIHUWRWKH8VHU·V*XLGHIRU ZDUUDQWLQIRUPDWLRQVSHFLILFWRHDFKSURGX FW+HUHLVVRPHJHQHUDO LQ[…]
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2 Warran t y Inform a ti o n 7R TXDOLI IRU WKLV ZDUUDQW W KH SULQW KHDG PXVW EH UHWXUQHG WR WKH IDFWRU RU WR DQDXWK RUL ]H GVHUYLFHFHQWHU&XVWRPHUV DUHQRWU HTXLUHGWRSXUFKDVH=HEUD VXSSOLHV PHGLDDQGRUULEERQVI RUZDUUD QWT XDOLILFD[…]
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Warr an ty I n form atio n 3 :DUUDQW([F OXVLR QV&R QGLWLR QV6WDWHPHQW 7KHZDUUDQWLHV SURYLGHGDE RYHDUHWKH RQOZ DUUDQWLHVDSSOLFDEOH1RRWKHU ZDU UDQWLH V H[SU HVVHG RU LPSOL HG DUH JLYHQ =HEU D GRHV QRW PDNH DQ ,03/, (‘ :$55$17<2)0(5&a[…]
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4 Warran t y Inform a ti o n[…]
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Prin ter Soft ware and Firmware License Agr eement 1 ZebraLink Licens e Agreement Printer Software and Firmware License Agr eement YOU SHOULD CARE FUL L Y READ THE FOLLOWING TERMS AND CON DITIONS OF THIS ZEB RA TECHNOLOG IES CORPO RA TION PR INT ER SOFTW ARE AND FIRMW ARE LICENSE AGRE EMENT («PSFLA») BEFORE USING THE PRINTER WH ICH IS ENC[…]
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2 Printer Sof tware and F i rmware License Agreement • Rental. Y o u may not rent or lease or lend the SOFTW ARE or FIRMW ARE. • Support Ser vices. ZEBRA may pr ovide you with support se rvices re lated to the SOFTW ARE and /o r FI RM W AR E («SU PPOR T SER V IC ES»), in its di sc retion. Use of SUPP OR T SER V I C ES , if an y , is g[…]
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Prin ter Soft ware and Firmware License Agr eement 3 7. EXPOR T RE ST R ICTION S . Y ou agre e t ha t you wi l l no t ex port or re-ex po r t t h e SOFTW ARE and/ or FIR MW A RE, any par t the r eof , or any pr oces s or se rvic e t ha t is the dir ec t produc t of the SOFT W ARE an d/ or FIR MW ARE (t he fo rego in g c oll ect i vel y r ef er re d[…]
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4 Printer Sof tware and F i rmware License Agreement • If the emulation li brary is sold sepa rately b y an authoriz ed party ot her than ZEBRA («R ESEL LER» — A pa rty o ther than ZEBRA w hic h is auth or iz ed by ZEBRA to di st r ibute the SO FTW ARE and/ or FIRMW ARE with its a pplica tion so lo ng as the SOF TW ARE and/or FIRMW ARE[…]
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Customer order # 77965L
Manufacturer part # 77965LB Rev. 1
Proprietary Statement
This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies Corporation.
Product Improvements
Continuous improvement of products is a policy of Zebra Technologies Corporation. All specifications and signs are subject to change without notice.
FCC Compliance Statement
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that the interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced Radio/TV technician for help.
NOTE: This unit was tested with shielded cables on the peripheral devices. Shielded cables must be used with the unit to insure compliance.
“The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies Corporation could void the user’s authority to operate the equipment.”
Canadian DOC Compliance Statement
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in the radio interference regulations of the Canadian Department of Communications.
Liability Disclaimer
Zebra Technologies Corporation takes steps to assure that its published Engineering Specifications and Manuals are correct; however, errors do occur. Zebra Technologies Corporation reserves the right to correct any such errors and disclaims liability resulting therefrom.
No Liability for Consequential Damage
In no event shall Zebra Technologies Corporation or anyone else involved in the creation, production, or delivery of the accompanying product (including hardware and software) be liable for any damages whatsoever (including, without limitation, damages for loss of business profits, business interruption, loss of business information, or other pecuniary loss) arising out of the use of or the results of use of or inability to use such product, even if Zebra Technologies Corporation has been advised of the possibility of such damages. Because some states do not allow the exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you.
Copyrights
This copyrighted manual and the label printers described herein are owned by Zebra Technologies Corporation. All rights are reserved. Unauthorized reproduction of this manual or the software in the label printer may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil liability.
All products and brand names are trademarks of their respective companies. All rights reserved. © 2000 Zebra Technologies Corporation. All rights reserved.