Emerson network power инструкция

EV2000 Series Universal Variable Speed Drive
User Manual

Version: 2.0
Revision date: May 17, 2005
BOM: 31011071

Emerson Network Power provides customers with technical support. Users may
contact the nearest Emerson local sales office or service center.

Copyright © 2005 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without
notice.

Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057,
Shenzhen China

Homepage: www.emersonnetworkpower.com.cn

Customer Service Hotline: 800-820-6510, (86) 21-23017141,(86) 755-86011668

E-mail: support@emersonnetwork.com.cn

Contents

Preface………………………………………………………………………………………………………………………………………………………….. 1

Unpacking Inspection………………………………………………………………………………………………………………………………… 1

Model designation rules …………………………………………………………………………………………………………………………….. 1

Chapter 1 Safety……………………………………………………………………………………………………………………………………………2

1.1 Safety ……………………………………………………………………………………………………………………………………………… 2

1.2 Notes for Installations ………………………………………………………………………………………………………………………… 2

1.3 Notes for Using EV2000 …………………………………………………………………………………………………………………….. 2

1.3.1 About Motor and Load …………………………………………………………………………………………………………………. 2

1.3.2 About Variable Speed Drive………………………………………………………………………………………………………….. 3

1.4 Disposing Unwanted Drive ………………………………………………………………………………………………………………….4

Chapter 2 Product Introduction……………………………………………………………………………………………………………………….. 5

2.1 Specifications ……………………………………………………………………………………………………………………………………5

2.2 Product Series ………………………………………………………………………………………………………………………………….. 7

2.2.1 Ratings………………………………………………………………………………………………………………………………………. 7

2.2.2 Parts of Variable Speed Drive……………………………………………………………………………………………………….. 8

2.2.3 Outline and Gross Weight…………………………………………………………………………………………………………….. 8

2.3 Optional Parts…………………………………………………………………………………………………………………………………. 12

2.3.1 LCD Operational Panel ………………………………………………………………………………………………………………. 12

2.3.2 Braking Kits………………………………………………………………………………………………………………………………. 12

2.3.3 Communication Parts…………………………………………………………………………………………………………………. 14

Chapter 3 Installation and Wiring…………………………………………………………………………………………………………………… 15

3.1 Installation Environment …………………………………………………………………………………………………………………… 15

3.2 Removing and Mounting of Parts ……………………………………………………………………………………………………….15

3.2.1 Removing and Installation of Operation Panel ……………………………………………………………………………….. 15

3.2.2 Removing and Mounting of Cover………………………………………………………………………………………………… 16

3.3 Wire Connections of Drive………………………………………………………………………………………………………………… 17

3.3.1 Wire Connections of Main Terminals ……………………………………………………………………………………………. 17

3.3.2 Wiring of Control Circuit ……………………………………………………………………………………………………………… 22

3.4 Installation Methods Compliant With EMC Requirements ……………………………………………………………………… 31

3.4.1 Noise Suppressing…………………………………………………………………………………………………………………….. 31

3.4.2 Field Wire Connections………………………………………………………………………………………………………………. 32

3.4.3 Earthing …………………………………………………………………………………………………………………………………… 33

3.4.4 Installation Requirements of Relay, Contactor and Electro-magnetic Braking Kit ………………………………… 34

3.4.5 Leakage Current ……………………………………………………………………………………………………………………….. 34

3.4.6 Correct EMC Installation …………………………………………………………………………………………………………….. 34

3.4.7 Application of Power Line Filter……………………………………………………………………………………………………. 35

3.4.8 EMI of The Drive ……………………………………………………………………………………………………………………….. 36

Chapter 4 Operation Instructions…………………………………………………………………………………………………………………… 37

4.1 Notice ……………………………………………………………………………………………………………………………………………. 37

4.1.1 The Drive’s Control Modes………………………………………………………………………………………………………….. 37

4.1.2 Reference Selector ……………………………………………………………………………………………………………………. 37

4.1.3 Operating Status ……………………………………………………………………………………………………………………….. 37

4.1.4 Operating Modes ………………………………………………………………………………………………………………………. 37

4.2 Operating Instructions ……………………………………………………………………………………………………………………… 38

4.2.1 Using Operation Panel……………………………………………………………………………………………………………….. 38

4.2.2 Function of Keys ……………………………………………………………………………………………………………………….. 39

4.2.3 Function Descriptions of LED and Indicators …………………………………………………………………………………. 39

4.2.4 Display of the Drive……………………………………………………………………………………………………………………. 40

4.2.5 Panel Operation ………………………………………………………………………………………………………………………… 40

4.3 Start-up………………………………………………………………………………………………………………………………………….. 41

4.3.1 Checking before Start-up ……………………………………………………………………………………………………………. 41

4.3.2 Start up the Drive for the First Time ……………………………………………………………………………………………… 42

Chapter 5 Parameter Introductions………………………………………………………………………………………………………………… 43

5.1 Basic Operating Parameters(Group F0) ………………………………………………………………………………………………… 43

5.2 Parameters of Reference Frequency (Group F1) …………………………………………………………………………………. 46

5.3 Starting and Braking Parameters (Group F2) ………………………………………………………………………………………. 47

5.4 Auxiliary Operating Parameters (Group F3) …………………………………………………………………………………………49

5.5 PLC Operating Parameters(Group F4)……………………………………………………………………………………………………. 52

5.6 Close-loop Control Parameters(Group F5)………………………………………………………………………………………………….. 55

5.7 Traverse Operating Parameters (Group F6)………………………………………………………………………………………… 58

5.8 Function of Terminals(Group F7)……………………………………………………………………………………………………….. 60

5.9 Display (Group F8) ………………………………………………………………………………………………………………………….. 69

5.10 Enhanced Functions(Group F9) ……………………………………………………………………………………………………….70

5.11 Reserved (Group FA) …………………………………………………………………………………………………………………….. 76

5.12 Communication Parameters (Group FF)…………………………………………………………………………………………………. 76

5.13 Motor Parameters (Group FH)…………………………………………………………………………………………………………. 77

5.14 Protective Function (Group FL) ………………………………………………………………………………………………………..78

5.15 Drive Parameters (Group Fn) ………………………………………………………………………………………………………….. 81

5.16 Protection of Parameters (FP) …………………………………………………………………………………………………………. 81

Chapter 6 Troubleshooting …………………………………………………………………………………………………………………………… 83

Chapter 7 Maintenance ………………………………………………………………………………………………………………………………..88

7.1 Daily Maintenance…………………………………………………………………………………………………………………………… 88

7.2 Periodical Maintenance ……………………………………………………………………………………………………………………. 88

7.3 Replacing Wearing Parts………………………………………………………………………………………………………………….. 89

7.4 Storage………………………………………………………………………………………………………………………………………….. 89

7.5 Warranty………………………………………………………………………………………………………………………………………… 89

Appendix 1 Parameters ……………………………………………………………………………………………………………………………….. 90

Appendix 2 Accessories …………………………………………………………………………………………………………………………….. 108

Appendix 3 Communication Protocol……………………………………………………………………………………………………………. 111

1 Networking Mode……………………………………………………………………………………………………………………………… 111

2 Interfaces………………………………………………………………………………………………………………………………………… 111

3 Communication Modes……………………………………………………………………………………………………………………… 111

4 Protocol Format……………………………………………………………………………………………………………………………….. 112

5 Explanations of Format……………………………………………………………………………………………………………………… 112

5.1 Head of Frame……………………………………………………………………………………………………………………………… 112

5.2 Address of Slave …………………………………………………………………………………………………………………………..113

5.3 Response of Slave to Master’s Command ……………………………………………………………………………………….. 113

5.4 Index Section……………………………………………………………………………………………………………………………….. 114

5.5 Checksum …………………………………………………………………………………………………………………………………… 114

5.6 Frame Tail ……………………………………………………………………………………………………………………………………114

Thank you for using EV2000 series Variable Speed
Drive made by Emerson Network Power Co., Ltd..

EV2000 satisfies the high performance requirements by
using a unique control method to achieve high torque,
high accuracy and wide speed-adjusting range. Its
anti-tripping function and capabilities of adapting to
severe power network, temperature, humidity and dusty
environment exceed those of similar product made by
other companies, which improves the product’s reliability
noticeably;

EV2000 has integrated the general requirements,
customized requirements and industrial requirements
perfectly. It is a innovative product with practical PI,
simple PLC, flexible input and output terminals, pulse
signal input, saving parameters at stop or power outage,
master/slave reference control, traverse operation, fixed
length control. It provides OEM customers with high
integrated, reliable, cost-effective solution;

EV2000 can satisfy the customers’ requirements on low
noise and EMI by using optimized PWM technology and
EMC design.

This manual provides information on installation, wiring,
parameter setting, trouble-shooting, and daily
maintenance. To ensure the correct installation and
operation of the drive, please read this manual carefully
before starting the drive and keep it in a safe place.

Unpacking Inspection

Upon unpacking, please check for:

Any damage occurred during transportation;

Check whether the rated values on the nameplate of the
drive are in accordance with your order.

Our product is manufactured and packed at factory with
great care. If there is any error, please contact us or
distributors.

The user manual is subject to change without notifying
the customers due to the continuous process of product
improvements.

Preface

Model designation rules

220V 2
380V 4

Input volt Code

3-phase

The nameplate is located on the right hand side of the
heatsink. The contents are shown in Fig.A-2. A barcode
on the plastic cover also contains the information of the
drive, as shown in Fig.A-3.

EV2000 -4 T 0055 G / 0075 P

Drive series

Code

Volt

T

Fig. A-1 Explanations of Drive Models

MODEL
POWER
INPUT
OUTPUT

S/N

EV2000-4T0055G/0075P

5.5kW/7.5kW

3PH AC 380V-440V 15.5/20.5A 50Hz/60Hz

8.5/11KVA 13/17A 0-650Hz 0-440V

Emerson Network Power Co., Ltd.

Fig. A-2 Nameplate Description

Preface 1

Drive type

Code

G

Fixed torque

P

Fan & pump

Motor power

Code

0055 5.5
0075 7.5
0110 11
0150 15
0185 18.5
0220 22
0300 30
0370 37
0450 45
0550 55
0750 75
0900 90
1100 110
1320 132
1600 160
2000 200
2200 220
2800 280

kW

model
motor power

barcode

Barcode

Fig. A-3 Locations of Nameplate and Barcode

EV2000 Series Universal Variable Speed Drive User Manual

Nameplate

2 Chapter 1 Safety

Chapter 1 Safety

1.1 Safety

Danger

!

!

Attention

1.2 Notes for Installations

·Please install the drive on fire-retardant material.

·Keep the drive away from combustible materials

·Keep the drive away from explosive gas

·Only qualified personnel shall wire the drive

·Never wire the drive unless the input AC supply is

totally disconnected

·The drive must be properly earthed to reduce

electrical accident

·Install the cover before switching on the drive, to

reduce the danger of electric shock and explosion.

·For drives that have been stored for longer than 2

years, increase its input voltage gradually before
supplying full rated input voltage to it, in order to
avoid electric shock and explosion

·Don’t touch the live control terminals with bare

hands

·Don’t operate the drive with wet hands

·Perform the maintenance job after confirming that

the charging LED is off or the DC Bus voltage is
below 36V.

·Only trained professionals can change the

components, it is prohibited to leave wires or metal
parts inside the drive so as to avoid the risk of fire.

·Parameter settings of the control board that has

been changed must be revised, otherwise accidents
may occur.

·The bare portions of the power cables must be bound

with insulation tapes.

Operations without following
instructions can cause personal
injury or death.
Operations without following
instructions can cause personal
injury or damage to product or other
equipment.

Danger

!

!

Attention

·Don’t carry the drive by its cover. The cover cannot

support the weight of the drive and may drop.

·Please install the drive on a strong support, failing

which the drive may fall off.

·Don’t install the drive in places where water pipes

may leak onto it.

·Don’t allow screws, washers and other metal foreign

matters to fall inside the drive, otherwise there is a
danger of fire or damage;

·Don’t operate the drive if parts are not complete,

otherwise there is a danger of a fire or human injury;

·Don’t install the drive under direct sunshine,

otherwise it may be damaged;

·Don’t short circuit P1/PB and terminal (-), otherwise

there is a danger of fire or the drive may be
damaged.

·Cable lugs must be connected to main terminals

firmly

· Don’s apply supply voltage (AC 220V or higher) to

control terminals except terminals TA, TB and TC.

1.3 Notes for Using EV2000

Pay attention to the following issues when using EV2000
drive.

1.3.1 About Motor and Load

Compared to the power frequency operation

EV2000 series drives are voltage type variable speed
drive. The output voltage is in PWM wave with some
harmonics. Therefore, temperature rise, noise and
vibration of motor are higher.

Low Speed Rotating with Constant Torque

Driving a common motor at low speed for a long time,
the drive’s life will be reduced due to the deteriorating
heat dissipation effect, so a special variable frequency
motor is needed if long time operation with constant
torque is required.

Motor’s over-temperature protecting threshold

The drive can protect the motor from over-temperature.
If the ratings of the driven motor are not in compliance

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 1 Safety 3

with the drive, be sure to adjust the protective threshold
to ensure the motor is properly protected.

Operate above 50Hz

When running the motor above 50Hz, there will be
increase in vibration and noise. The rate at which the
torque is available from the motor is inversely
proportional to its increase in running speed. Ensure that
the motor can still provide sufficient torque to the load.

Lubrication of mechanical devices

Over time, the lubricants in mechanical devices, such as
gear box, geared motor, etc. when running at low speed,
will deteriorate. Frequent maintenance is recommended.

Braking Torque

Braking torque is developed in the machine when the
drive is hoisting a load down. The drive will trip when it
cannot cope with dissipating the regenerative energy of
the load. Therefore, a braking unit with proper
parameters setting in the drive is required.

The mechanical resonance point of load

The drive system may encounter mechanical resonance
with the load when operating within certain band of
output frequency. Skip frequencies have been set to
avoid it.

The drive should be started and stopped via its control
terminals. It is prohibited to start and stop the drive
directly through input line contactors, which may
damage the drive with frequent operations.

Insulation of Motors

Before using the drive, the insulation of the motors must
be checked, especially, if it is used for the first time or if
it has been stored for a long time. This is to reduce the
risk of the Drive from being damaged by the poor
insulation of the motor. Wiring diagram is shown in Fig.
1-1. Please use 500V insulation tester to measure the
insulating resistance. It should not be less than 5MΩ.

Motor

Mega-Ohm-Meter

Earthing
conductor

Fig. 1-1 Checking the insulation of motor

1.3.2 About Variable Speed Drive

Varistors or Capacitors Used to Improve the Power
Factor

Don’t connect any varistor or capacitor to the output
terminals of the drive, because the drive’s output voltage
waveform is pulse wave, otherwise tripping or damaging
of components may occur; in addition, don’t install circuit
breaker or contactor at the output side of the drive as
shown in Fig.1-2.

EV2000

U

V

W

M

Fig. 1-2 Capacitors are prohiBited to be used.

Circuit breakers connected to the output of the drive

If circuit breaker or contactor needs to be connected
between the drive and the motor, be sure to operate
these circuit breakers or contactor when the drive has
no output, to avoid damaging of the drive.

Using outside the range of rated voltage

The drive is not suitable to be used out of the specified
range of operation voltage. If needed, please use
suitable voltage regulation device.

Change from 3-phase to 2-phase

It is not recommended to change the drive from 3-phase
input to 2-phase input. If it is necessary to use on two
phases, the phase-loss protection function of the drive
should be disabled. The Drive must be derated for this
operation. For motors at which power is above 30kW, if
it is changed into 2-phase input, then the input phases
must be at phase R and phase T, or else the drive will
not work.

After the 3-phase input is changed into 2-phase input,
bus-voltage and current ripple may increase, which not
only influences the life of electrolytic capacitor but it also
deteriorates the performance of the drive. The drive’s
operating current should be derated and should not
exceed 67% of rated value.

Protection against lightning strike

There are transient surge suppressors inside the Drive
which protects it against lighting strike.

EV2000 Series Universal Variable Speed Drive User Manual

4 Chapter 1 Safety

Derating due to Altitude

Derating must be considered when the drive is installed
at high altitude, greater than 1000m. This is because the
cooling effect of Drive is deteriorated due to the thin air,
as shown in Fig.1-3 that indicates the relationship
between the elevation and rated current of the Drive.

Iout
100%

90%

80%

1000

400030002000

m)

Fig. 1-3 Derating Drive’s output current with altitude

1.4 Disposing Unwanted Drive

When disposing the Drive, pay attention to the following
factors:

The capacitors may explode when they are burnt.

Poisonous gas may be generated when the plastic parts
like front covers are burnt.

Disposing method: Please dispose the Drive as
industrial waste.

EV2000 Series Universal Variable Speed Drive User Manual

2.1 Specifications

Item Description

Chapter 2 Product Introduction 5

Chapter 2 Product Introduction

Table 2-1 General specifications

Input

Output

Main control
functions

Rated voltage & frequency Three-phase,380V~440V; 50Hz/60Hz

Permissible fluctuation range

Rated voltage 380V

Frequency 0Hz~650Hz

Over load ability

Modulation mode

Speed range

Starting torque

Steady accuracy of speed

Accuracy of frequency

Setting frequency resolution

Torque boost

V/F curve

Acc/Dec curve

DC injection braking

Jog

Multi-step speed running

Voltage:320V~460V;Voltage unbalance rate:<3%; Frequency:±5%

Type G: 150% rated current for 1 minute, 200% rated current for 0.5
second;
Type P: 110% rated current for 1 minute, 150% rated current for 1
second

Flux vector PWM modulation

1:100

180% rated torque at 0.50Hz

≤±0.5% rated synchronous speed

Digital setting: highest frequency×±0.01%;analog setting: highest
frequency×±0.2%

Digital setting:0.01Hz;analog setting: highest frequency×0.1%

Auto torque boost, Manual torque boost0.1%~30.0%

4 modes: 1 V/F curve mode set by user and 3 kinds of torque-derating
modes (2.0 order, 1.7 order, and 1.2 order)

3 modes: linear Acc/Dec, S ramp Acc/Dec and auto Acc/Dec; Acc/Dec
time(maximum: 60 hours) and unit(second or minute) are settable.

Initial frequency of DC injection braking process: 0.20~60.00Hz,
braking time: 0.0~30.0s
braking current: Type G: 0.0~100.0%
Type P: 0.0~80.0%

Range of jog frequency:0.20Hz~50.00Hz; Acc/Dec time of Jog operation:

0.1~60.0s, Interval of Jog operation is also settable.

Multi-step speed running can be realized by internal PLC or control
terminal

Internal PI Be able to form simple control system easily

Auto-energy saving operation

Auto voltage regulation(AVR)

Auto current limiting

Auto adjusting of carrier
frequency

EV2000 Series Universal Variable Speed Drive User Manual

V/F curve is optimized automatically according to the load condition to
realize energy-saving operation.

When source voltage changes, the modulation rate can be adjusted
automatically, so that the output voltage is unchanged.

Operating current is limited automatically to avoid frequent tripping of the
drive.

Optional function. The carrier frequency can be adjusted automatically
according to the load condition.

6 Chapter 2 Product Introduction

Item Description

Traverse operation

Fixed-length control

Droop control
Customized
function

Tone adjusting

Non-stop operation upon power

failure

Bundling function

Methods of inputting operating

commands

Methods of setting up

Operating
function

frequency

Auxiliary frequency reference

Pulse output terminal

Analog output terminals

LED display

Operation
panel

LCD display

Parameter copy

Keys locking up and function

selection

Protection function

Optional parts

Application environment

Elevation Lower than 1000m

Environment

Ambient temperature

Humidity

Vibration

Storage temperature

Structure

Protection level

Cooling

Mount modes

Efficiency

Traverse operating function with adjustable central frequency

The drive stops when preset fixed length is reached

Used in the application that several drives drive one motor.

Adjust the tone of the operating motor

Uninterrupted operation can be realized by controlling the bus voltage
when power failure occurs.

Control mode and reference selector (for example panel input or analog
VCI input) can be selected together at one time

Commands can be input by terminals and serial ports.

Digital setting; Analog voltage/current setup; pulse frequency setup; set
via serial port and different setting modes are selectable

Realize flexible fine tuning of auxiliary frequency.

0~50kHz pulse signal output. Signals like frequency setting and output
frequency can be output.

2 analog outputs of 0/4~20mA and 0/2~10V(selectable). Be able to
output signals like reference frequency and output frequency.

Be able to display about 20 kinds of parameters such as frequency
setting, output frequency, output voltage and current, etc.

Optional, Chinese/English display

Fast parameter copy can be realized by using LCD panel.

Be able to lock part or all the keys. Be able to define the functions of part
of the keys to avoid wrong operation.

Phase failure protection, Over current protection; Over voltage protection;
Under voltage protection; Over heat protection; overload protection

LCD operation panel, braking kit, remote mounted keypad, remote control
cable and field bus adapter

In-door, free from direct sunlight, dust, corrosive gas, combustible gas, oil
mist, steam, water drop or salt

-10~+40(ambient temperature is within 40~50, deration is
required)

Less than 95%RH, without condensation

2

Less than 5.9m/s

(0.6g)

-40~+70

IP20

Fan cooling

Mounted on the wall or inside cabinet

For 45kW or below: 93%, 55kW or above: ≥95%

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 2 Product Introduction 7

2.2 Product Series

2.2.1 Ratings

Table 2-2 Variable Speed Drive series(55P or below)

Drive model (55P or below)

(G: constant torque, P: Fan & pump)

EV2000-4T0055G/0075P 8.5/11 15.5/20.5 13/17 5.5/7.5

EV2000-4T0075G/0110P 11/17 20.5/26 17/25 7.5/11

EV2000-4T0110G/0150P 17/21 26/35 25/32 11/15

EV2000-4T0150G/0185P 21/24 35/38.5 32/37 15/18.5

EV2000-4T0185G1/0220P1 24/30 38.5/46.5 37/45 18.5/22

EV2000-4T0220G1/0300P1 30/40 46.5/62 45/60 22/30

EV2000-4T0300G1/0370P1 40/50 62/76 60/75 30/37

EV2000-4T0370G1/0450P1 50/60 76/92 75/90 37/45

EV2000-4T0450G1/0550P1 60/72 92/113 90/110 45/55

Drive model (55G or above)

Constant torque Fan & pump

EV2000-4T0550G

EV2000-4T0750G EV2000-4T0750P 100 157 152 75

EV2000-4T0900G EV2000-4T0900P 116 180 176 90

EV2000-4T1100G EV2000-4T1100P 138 214 210 110

EV2000-4T1320G EV2000-4T1320P 167 256 253 132

EV2000-4T1600G EV2000-4T1600P 200 307 304 160

EV2000-4T2000G EV2000-4T2000P 250 385 380 200

EV2000-4T2200G EV2000-4T2200P 280 430 426 220

EV2000-4T2800P 342 525 520 280

Rated capacity

(kVA)

Table 2-3 Variable Speed Drive series(55G or above)

Rated

capacity

(kVA)

72 113 110 55

Rated input current

(A)

Rated input current

(A)

Rated output current

Rated output current

(A)

(A)

Motor power

(kW)

Motor power

(kW)

Notes:

1. Models in shady area are under development.

2. Please contact the manufacturer for models of EV2000-4T2800G and EV2000-4T3150P.

EV2000 Series Universal Variable Speed Drive User Manual

8 Chapter 2 Product Introduction

2.2.2 Parts of Variable Speed Drive

Port for operation
panel

Multi-function
terminal

Control
board

Control terminal

Charge
indicator

Cover’s
mounting hole

Cover

Compartment for
operation panel

Barcode

Mounting
hole

2.2.3 Outline and Gross Weight

1. Outline

Power terminal

shielding
board

Inlet holes for
signal cables

Power

terminal

Outlet holes for
AC output holes

Ventilation
holes

Fig. 2-1 Parts of drive

Nameplate

Fig. a EV2000-4T0055G/0075P~ Fig. b EV2000-4T0185G1/0220P1

EV2000-4T0150G/0185P EV2000-4T0220G1/0300P1

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 2 Product Introduction 9

Fig. c EV2000-4T0300G1/0370P1 Fig. d EV2000-4T0550G~ Fig. e EV2000-4T01100G~

EV2000-4T0450G1/0550P1 EV2000-4T01100P EV2000-4T2800P

Fig. 2-2 Outline of EV2000

EV2000 Series Universal Variable Speed Drive User Manual

10 Chapter 2 Product Introduction

2. Mechanical parameters

Table 2-4 Mechanical parameters 1

EV2000-4T0055G/0075PEV2000-4T0450G1/0550P1EV2000-4T0550GEV2000-4T0750GEV2000-4T0750P

EV2000-4T0900PEV2000-4T0900GEV2000-4T1100P

Drive model (55P or below)

(G: constant torque, P: Fan & pump)

EV2000-4T0055G/0075P

EV2000-4T0075G/0110P

EV2000-4T0110G/0150P

EV2000-4T0150G/0185P

EV2000-4T0185G1/0220P1 18.5/22 13

EV2000-4T0220G1/0300P1 22/30

EV2000-4T0300G1/0370P1 30/37

EV2000-4T0370G1/0450P1 37/45

Motor

(kW) A (mm)B (mm)H (mm)W(mm)D (mm)

5.5/7.5

7.5/11

11/15

15/18.5

186 285 300 200 202 6.8 Fig. a 7.5

236 365 380 250 209 6.8 Fig. a 12

180 421 435 275 209 7 Fig. b

250 600 624 375 262 9 Fig. b 35

Diameter of

mounting
hole(mm)

Fig.

Number

Gross

weight(kg)

15

EV2000-4T0450G1/0550P1 45/55 38

EV2000-4T0550G _

EV2000-4T0750G EV2000-4T0750P

EV2000-4T0900G EV2000-4T0900P

EV2000-4T1100P

55 300 747 770 468 301 10 Fig. d 50

75 300 747 770 468 301 10 Fig. d 50

90 300 747 770 468 301 10 Fig. d 90

110 300 747 770 468 301 10 Fig. d 90

Table 2-5 Mechanical parameters 1

EV2000-4T1100G~EV2000-4T2200G. EV2000-4T2200P. EV2000-4T2800P

Drive model

Constant torque Fan & pump

Motor

(kW) A (mm)B (mm)H (mm)W(mm)D (mm)

Diameter of

mounting holes

(mm)

Fig.

Number

Gross

weight (kg)

EV2000-4T1100G — 110 370 855 880 530 370 14 100

EV2000-4T1320G EV2000-4T1320P 132 370 855 880 530 370 14 100

EV2000-4T1600G EV2000-4T1600P 160 370 855 880 530 370 14 100

— EV2000-4T2000P 200 370 855 880 530 370 14 100

Fig. e

EV2000-4T2000G — 200 520 975 1000 680 370 14 140

EV2000-4T2200G EV2000-4T2200P 220 520 975 1000 680 370 14 140

— EV2000-4T2800P 280 520 975 1000 680 370 14

140

Notes:

1. Models in Table 2-5 are under developing.

2. For 75kWG drive or above, DC reactor is included in its standard configuration. The weight of DC reactor in the above table is
not included in the gross weight. Outline and dimensions of DC reactor are shown below.

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 2 Product Introduction 11

Diameter of terminal

Enlarged view of terminal

Mounting hole

Mounting hole

Fig. 2-3 Dimensions of DC reactor

Table 2-6 Mechanical Parameters of DC Reactor

Applicable

drive
(kW)

75G

Model of DC

reactor

Recommended

size of copper

mm2)

A B C D E F G H I J

TDL-4DI01-0900 60 190 160 125 161 120 80 10 250 280 25

Size(mm)

Diameter

of terminal

φ

12

90G/90P

110G/110P TDL-4DI01-1100 100 190 160 125 161 120 80

132G/132P TDL-4DI01-1320 150 200 170 135 171

160G/160P TDL-4DI01-1600 150 210 180

200G/200P 200

220G/220P

TDL-4DI01-2200

280P TDL-4DI01-2800 325

250

220 190

220 190

135 171

135 171

145 181 160 95

120

85

130 85 12 280 320 30

150 90

10
10

12

12 315

280

250

260

280

25

30

315 340 40

340 40

φ

φ

φ

φ

φ

12
12
12

15

15

Notes:

1. Columns B and C in Table 2-6 are the sizes of mounting holes of DC reactor.

2. DC reactor should be installed at the bottom of the cabinet if it is to be installed inside a cabinet. The clearance between reactor
and the drive should be at least 35cm, and the reactor should be as far away from the air inlet port of the drive as possible.

Gross

weight

(kg)

23

25

28

32

40

45

EV2000 Series Universal Variable Speed Drive User Manual

12 Chapter 2 Product Introduction

3. Optional panel and mounting box

a) Operation panel b) Mounting box (Model: EVF-KB02)

Fig. 2-4 Operation panel and mounting box

2.3 Optional Parts

All the optional parts are given below, make additional
orders if needed.

2.3.1 LCD Operational Panel

Model:TDP-LCD03

Language: Chinese/English optional

LCD operation panel can perform fast parameter copy.

Interface: As shown in Fig. 2-5, the interface is divided
into main display area, operation instruction area and
explanations for operation instructions.

Main display area: Display the status, parameters.

Operation display area: Display the next operation, if
there are several operations for selection, the operation
contents will be displayed in this area one by one.

Explanations for operations: Display the explanations for
the “operation display area”

Freq. Set Mode

E/D

Parameter

FREQ SET

Main display area

Operation display are

Main display area

2.3.2 Braking Kits

1. Braking kit

4C01 0150

Code

220V 2
380V 4
660V 6

Braking unit

Braking
kit

Code

Volt

220V 2
380V 4
660V 6

TDB

Fig. 2-6 Model of braking kit

2. Braking resistor

0400

Code

0400 2
0200 4
0100 6

Braking
Kit

Braking
resistor

Code

Power

1.5kW 0015

3.0kW 0030

5.0kW 0050

TDB

R01

0015

Fig. 2-7 Explanations of Model of braking resistor

Motor
power

Resistor

E/D

DATA SET

Operation display are

Fig. 2-5 LCD display interface

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 2 Product Introduction 13

3. Configurations

Table 2-7 Specifications of braking kit and resistor

Rated motor

power(kW)

Model of braking

resistor

Ratio of working time of

braking kit to drive’s total

working time (%)

Braking

torque (%)

Maximum

continuous

operating time(s)

Model of braking

kit

5.5 — 10 100 10 Built-in

7.5 — 10 100 10 Built-in

11 TDB-R01-0015-0400 10 100 10 TDB-4C01-0150

15 TDB-R01-0015-0400 10 100 10 TDB-4C01-0150

18.5 TDB-R01-0015-0400 10 100 10 TDB-4C01-0150

22 TDB-R01-0030-0200 10 100 10 TDB-4C01-0300

30 TDB-R01-0030-0200 10 100 10 TDB-4C01-0300

37 TDB-R01-0030-0200 10 100 10 TDB-4C01-0300

45 TDB-R01-0050-0100 10 100 10 TDB-4C01-0550

55 TDB-R01-0050-0100 10 100 10 TDB-4C01-0550

75 TDB-R01-0050-0100 10 100 10 TDB-4C01-0550

Notes

1. There is a braking kit inside the 7.5kW drive or below. An external braking resistor is needed to be connected if dynamic
braking is required and the recommended resistor is 1000W/100Ω.

2. The 90kW drive or above should use several braking kits connected in parallel (TDB-4C01-0550).

4. Outline and installation sizes

Fig. 2-8 Installation dimensions of braking kit

Table 2-8 Installation dimensions of braking kit(unit: mm)

Model of braking

kit

A B C D E

Gross

weight

TDB-4C01-0150 254 143 144 240 100 3 kg

TDB-4C01-0300 254 143 144 240 100 3 kg

TDB-4C01-0550 254 130 170 240 126 4 kg

EV2000 Series Universal Variable Speed Drive User Manual

Fig. 2-9 Installation dimensions of braking resistor

Table 2-9 Installation dimensions of braking resistor

(unit: mm)

Model of braking

resistor

A B C D E F

Gross

weight

TDB-4R01-0015-0400 475 228 127 447 177 460 3 kg

TDB-4R01-0030-0200 500 350 128 480 298 490 6 kg

TDB-4R01-0050-0100 540 520 170 520 470 530 8 kg

5. Functions and wiring

A. Wire connections braking resistor and braking kit

14 Chapter 2 Product Introduction

EV2000

U

R

V

W

S

PE

T

(-)

(+)

M

PR

TA

P

TB
TC

N

braking unit braking resistor

P

PR

TH1
TH2

Fig. 2-10 Connecting the braking kit to the Drive

TA-TB and TA-TC are contacts of relay used for
outputting fault indicating signal, and TH1 and TH2 are
contacts of temperature relay (relay used for outputting
over-heat indicating signal).

B. Main functions of braking kit

Activation voltage for braking is adjustable;

Protection against excessive duty-cycle of braking
resistor;

Overheat protection of heatsink;

Alarm indication for power module’s fault;

Fault indication and indication for fault relay output;

The braking resistor will be disconnected automatically if
it is over-heated and the relay will output alarming
signal.

The cables connected between the braking kit and the
drive, and those between the braking kit and braking
resistor should be less than 5m. If longer than 5m,
twisted-pair cable should be used and the maximum
length is 10m.

2.3.3 Communication Parts

1. Communication cables

A. Cables of operation panel

Model: TDC-CB0015(1.5m)

TDC-CB0030(3.0m)

The cables are used to connect the panel to the drive.

B. Communication cables of remote mounted keypad

Two models: FRC21W1(3.0m) FRC21W2(30m)

The cables are used to connect the remote mounted
keypad to the drive.

2. Remote mounted keypad

Model: TDO-RC02

It uses the same structure with operation panel of the
drive. It is easily to be installed and secured and
convenient for hand-held operation. Its display is similar
to the operation panel.

RS485 communication mode is used between the drive
and the remote mounted keypad. A 4-core cable is used
to connect the drive and the keypad, and the maximum
distance can be 1000m. Master/slave communication
mode is used. The keypad is the master and the drive is
the slave. Cable terminals can be secured by common
screws, which makes it convenient for maintenance.
One remote mounted keypad can control several drives
by connecting the communication cables of 485+ and
485- of each drive to form a RS485 network.

Functions:

1) Be able to control the start, stop, jog operation, fault
reset of slave drives and change the frequency settings
and operation direction.

2) Identify the type of slave machine automatically. Be
able to monitor the operating frequency, frequency
setting, output voltage and current, analog close-loop
feedback, analog close-loop setting and external
counting value automatically.

3. Fieldbus adapter

Model: TDS-PA01

Be able to connect ENYDRIVE drive to PROFIBUS
network via the TDS-PA01 fieldbus adapter. In the
PROFIBUS network system, the drive operates as a
slave.

Functions:

1) To send control commands to drive (such as: start,
stop and jog);

2) To send speed or frequency reference signal to the
drive;

3) To read operating status information and actual
values from the drive;

4) To reset the drive when fault occurs in it.

4. DrvWindows host monitoring software

Version: DrvWindows V1.2

Used in the control network formed by TD1000, TD2000
and TD2100 series drive via RS485 bus. It can monitor
the operating status of the drive connected to the bus
and realize the central management of the drive. The
software’s friendly interfaces make the operation
convenient. This software now support EV2000 drive.

Functions:

Polling of slave drives, frequency setting, operating and
stopping, changing and querying the settings of
parameter.

5. Keypad Holder

Model: EVF-KB02

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 3 Installation and Wiring 15

Chapter 3 Installation and Wiring

3.1 Installation Environment

Please mount the drive vertically inside a well-ventilated
location.

When selecting mounting environment, the following
issues should be taken into account:

Ambient temperature should be within the range of

-10~40. If the temperature is higher than 40 , the

drive should be derated and forced ventilation is
required;

Humidity should be lower than 95% non-condensing

Mount in the location where vibration is less than

2

5.9m/s

(0.6G);

Mount in the location free of direct sunlight, dust, metal
powder, corrosive gas or combustible gas.

If there are any special requirements for installation,
please contact us for clarifications.

The requirements on mounting space and clearance are
shown in Fig. 3-1 and Fig. 3-2.

When two Variable Speed Drives are mounted one on
top the other, an air flow diverting plate should be fixed
in between as shown in Fig. 3-3.

air expulsion by
fan

15cm
or

above

35cm
or above

15cm
or

above

35cm
or above

Fig. 3-2 Installation clearance(55kW or above)

Drive

air expulsion by fan

10cm
or above

5cm
or

above

10cm
or above

Fig. 3-1 Installation clearance (45kW or below)

5cm
or

above

Drive

Fig. 3-3 Installation of several drives

3.2 Removing and Mounting of Parts

3.2.1 Removing and Installation of Operation Panel

1. Disassembly

Put your middle finger into the hole on the top of
operation panel, press down the snapper and pull the
panel outward as shown in. Figure 3-4.

2. Installation

Place the bottom edge of the operation panel at the
hooks of the mounting groove and press down the

EV2000 Series Universal Variable Speed Drive User Manual

16 Chapter 3 Installation and Wiring

snapper with your middle finger. Then press the panel
inward to snap it in position as shown in Figure 3-4.

Insert the top clamp into the slot at the top of the

drive;

Mount the screws at the bottom part of the cover;

Install the operation panel

Fig. 3-5 Removing and installation of plastic cover

Note:

Pull out or insert the plastic cover gently, otherwise the
mounting clamp may be damaged.

Fig. 3-4 Removing and Mounting of Operation Panel

Where: 1&2: holding clamp 3:panel

3.2.2 Removing and Mounting of Cover

EV2000 series have two kinds of cover, plastic or
metallic one. Follow the steps below to remove and
mount the cover.

1. Removing and mounting of plastic covers

1) Removing:

Remove the operation panel

Remove two screws at bottom

Lift the bottom of cover up to 5~10 degrees, move it

upward at least 10mm until the clamp are out of the slot
on the cabinet, then remove the front panel.

2) Mounting of plastic cover:

Tilt the cover 5~10 degree;

2. Procedures of removing and mounting the metal

cover

1) Procedures of removing the metal cover:

Remove the operational panel;

Remove all the screws on the cover;

Take out the cover horizontally.

2) Procedures of installing the metal cover:

Mount the cover on the frame by screws;

Install the operation panel.

Fig. 3-6 Removing and mounting metal cover

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 3 Installation and Wiring 17

3.3 Wire Connections of Drive

Danger

!

·Wiring can only be done after the drive’s AC

power is disconnected, all the LEDs on the
operation panel are off and waiting for at least 5
minutes. Then, you can remove the panel.

·Wiring job can only be done after confirming the

charge indicator on the right bottom has
extinguished and the voltage between main circuit
power terminals + and — is below DC36V.

·Wire connections can only be done by trained and

authorized personnel.

·Check the wiring carefully before connecting

emergency stopping or safety circuits.

·Check the drive’s voltage level before supplying

power to it, otherwise human injuries or equipment
damage may happen.

!

Attention

·Check whether the Variable Speed Drive’s rated

input voltage is in compliant with the AC supply
voltage before using.

·Dielectric strength test of the drive has been done

in factory, so you need not do it again.

·Refer to chapter 2 on connected braking resistor

or braking kit.

·It is prohibited to connect the AC supply cables to

the drive’s terminals U, V and W.

·Grounding cables should be copper cables with

section area bigger than 3.5mm
grounding resistance should be less than 10Ω.

·There is leakage current inside the drive. The total

leakage current is greater than 3.5mA, depending
on the usage conditions. To ensure safety, both the
drive and the motor should be grounded, and a
leakage current protector (RCD) should be
installed. It is recommended to choose B type RCD
and set the leakage current at 300mA.

·The drive should be connected to the AC supply

via a circuit breaker or fuse to provide input
over-current protection or convenience for
disconnecting the AC supply to maintain the drive.

Wire the drive according to Fig. 3-7 during
commissioning :

2

, and the

QF

R

3-phase
AC

supply

3.3.1 Wire Connections of Main Terminals

1. Connection between drive and optional parts

R
S
T
N

PE U V W

Fig. 3-8 Wire connection between the drive and optional parts

1). Isolation switch should be connected between the
AC supply and the drive to ensure the safety of the
maintenance engineer.

2). Circuit breaker (QF) or fuse should be connected
between the AC supply and the drive to isolate the fault
of other equipment. Refer to Table 3-1 for the selection
of circuit breaker.

3) When a contactor is used for controlling the AC
supply, don’t use it to switch on or off the Variable
Speed Drive.

R S T

EV2000

M

IM

S

T

Fig. 3-7 Wiring

P1

EV2000

.

VRF

.

VCI

.

CCI

.

GND

Isolator switch

Circuit breaker or
fuse

AC input reactor

Contactor

Input EMI filter

+

DC reactor

Braking unit

Braking resistor

Output EMI filter

AC output reactor

FWD

REV

COM

U
V

W

PE

M

.
.
.

EV2000 Series Universal Variable Speed Drive User Manual

18 Chapter 3 Installation and Wiring

Table 3-1 Recommended capacity of circuit breaker and

the cross sectional area of copper cable

Model

EV2000-4T

Input
switch
Circuit

breaker

QF(A)

Main circuit

(mm2)

Input

Output

cable

cable

Control circuit

(mm2)

Control

terminal

0055G/0075P 32 4 4 1

0075G/0110P 40 6 6 1

0110G/0150P 63 6 6 1

0150G/0185P 63 6 6 1

0185G/0220P 100 10 10 1

0220G/0300P 100 16 16 1

0300G/0370P 125 25 25 1

0370G/0450P 160 25 25 1

0450G/0550P 200 35 35 1

0550G 200 35 35 1

0750G 0750P 250 70 70 1

0900G 0900P 315 70 70 1

1100G 1100P 400 95 95 1

1320G 1320P 400 150 150 1

1600G 1600P 630 185 185 1

2000G 2000P 630 240 240 1

2200G 2200P 800

2800P 1000

150×2 150×2

185×2 185×2

1

1

Note:

1, Parameters in the table are recommended values.
2, The input protection fuses of inverters
EV2000-4T0185G1/ 0220P1 and EV2000-4T0220G1/
0300P1 are respectively the RT16 Series 63A and 80A
products of Xi’an Fusegear Manufacture Company.

4). DC reactor

DC reactor is required for the drive whose power is
greater than EV2000-4T0750G, for the drive whose
power is lower than EV2000-4T0750P, it is optional.

Under following conditions, a DC reactor should be used
to reduce the impact of AC supply to the drive and to
protect the drive and suppress the high-order
harmonics.

(1) If a capacitor tank used for reactive power
compensation or a SCR load shares the same AC
supply with the drive, the harmonics caused by the SCR
load or the capacitor tank when it is switched on or off
may damage the drive’s input rectifying circuit;

(2) When the unbalance rate of 3-phase AC supply of
the drive is greater than 3%;

(3) If the input power factor of the drive is required to be
greater than 0.93;

(4) When a large capacity transformer is connected to
the drive, the input current of the drive may damage the
rectifying circuit. Generally, if the input AC supply
capacity of the drive is above 550KVA, or if the input AC
supply capacity is 10 times that of the drive, a DC
reactor is required to connect to the drive.

(5) Input AC Line Reactor

A line reactor should be used if the distortion of power
network is severe or the input current harmonic level is
high even after a DC reactor has been connected to the
drive. It can also be used to improve the AC input power
factor of the drive.

6) Output AC Line Reactor

When the cables from the drive to motor are longer than
80m, multi-stranded cables and an AC line reactor
should be used to suppress the high frequency
harmonics. Thus, the motor insulation is protected
against heat due to harmonics, leakage current is
reduced and the drive will not trip frequently.

(7) Input EMI filter

An EMI filter can be used to suppress the high
frequency noise generated by the drive’s power cables.

(8) Output EMI filter

An EMI filter can be used to suppress the drive’s output
noise and leakage current of cables.

(9) Safety ground

Since there is leakage current inside the drive, to ensue

safety, both the drive and the motor should be grounded,
the grounding resistance should be less than 10. The
ground wire should be as short as possible. Please refer
to the section of the earth wire in Table 3-2.

Table 3-2 Section of Ground Wire

Cable Section (mm2)

S16

16<S≤35

35S

Min. section of ground

wire Sp(mm2)

S

16

S/2

Note that the data in the above table apply when the
conductor connected with the ground wire are made of
the same metal, otherwise, please calculate the
equivalent section based on the conductivity.

Notes:

1. EV2000 drive can meet the requirements of IEC 61800-3
after EMI filter is installed.

2. Installation of input and output EMI filters must be as
close to the drive as possible. Refer to Section 3.4 of
Chapter 3 for EMC installation instructions.

3. Refer to Section 2.3 of Chapter 2 and Appendix 2 for the
technical parameters of optional parts.

EV2000 Series Universal Variable Speed Drive User Manual

2. Wire Connections of Drive for Basic Operation

Models: EV2000-4T0055G/0075P. EV2000-4T0075G/0110P

DCL DC reactor

(connect optional parts

3-phase
380V
50/60Hz

R
S

T

externally)

Breaker

P1

R

S

T

(+)

PB

Braking resistor

(connect optional parts
externally)

(-)

Chapter 3 Installation and Wiring 19

U
V
W

PE

M

Forward/stop

Reverse/stop

Multi-function input 1

Multi-function input 2
Multi-function input 3
Multi-function input 4

Multi-function input 5

Multi-function input 6

Multi-function input 7

Multi-function input 8

Speed command

0~10V

010V/020mA

EV2000

.

I

.
.

V

Aux.

Power

supply

0/420mA

0/420mA

P24

PLC

FWD

REV

X1

X2

X3
X4

X5

X6

X7

X8

COM

VRF

VCI

CCI

GND

CN10

PE

Fig. 3-9 Basic wiring 1

010V

010V

RS232

RS485

.
.
.

CN16

.

.

.

CN17

.

.

.

CN14

P24

COM

X7
X8

PE

GND

AO1

AO2

P24

DO

COM

Y2

CME

COM

485+

485-

TXD
RXD

GND

Y1

Output 1

Output 2

TA

TB
TC

PG

DC current
meter

0/4-20mA current

signal

Output 0-24V pulse

signal
Frequency meter

Bi-direction open
collector output

Common terminal

Programmable
relay output

RS485
communication port

RS232

communication

port

Notes:

1. Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board;

2. The auxiliary power supply comes from the bus (+) and bus (-);

3. Built-in braking kit is installed and a braking resistor is required to be connected between (+) and PB;

4. In the above figure, “O” is the terminal in main circuit, and “” is the control terminal;

5. Refer to section 3.3.2 for the using of control terminals.

EV2000 Series Universal Variable Speed Drive User Manual

20 Chapter 3 Installation and Wiring

Applicable models: EV2000-4T0110G/0150P~EV2000-4T2800P

3-phase
380V
50/60Hz

Multi-function input1

Multi-function input2

Multi-function input3

Multi-function input4

Multi-function input5

Multi-function input6

Multi-function input7

Multi-function input8

R
S
T

Forward/stop

Reverse/stop

Speed command

010V

010V/020mA

DCL DC reactor

(connect externally,optional
parts for 75kW or below)

Breaker

P1

R
S
T

P24

PLC

FWD

REV

X1
X2

X3

X4

X5

X6

X7

X8

COM

VRF

VCI

.

CCI

.
.

GND

CN10

PE

Fig. 3-10 Basic wiring 2

Braking resistor
or braking unit

(+)

R0

T0

0/420mA

(-)

Aux.

Power

supply

0/420mA

010V

010V

EV2000

I

V

RS232
RS485

PP

N

.
.
.

CN16

.

.

.

CN17

.

.

.

CN14

PB

COM

CME

COM

P24

X7
X8

PE

GND

AO1

AO2

P24

DO

COM

Y1

Y2

485+

485­TXD

RXD
GND

(Connect optional parts

externally)

U

V
W
PE

Output 1

Output 2

TA
TB

TC

M

PG

DC current

meter

0/4-20mA current

signal

Output 0-24V pulse

signal

Frequency meter

Bi-direction open
collector output

Common terminal

Programmable
relay output

RS485
communication port

RS232
communication
port

Notes:

1. Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board;

2. The auxiliary power supply’s AC supply comes from R0 and T0 which are shorted with R and T of 3-phase input. If you want
to use an external AC supply, the shorting bars between R and R0, T and T0 have to be removed before connecting the external
AC supply via R0 and T0. Otherwise, short-circuit will occur.

3. It is prohibited to connect to the control power supply without disconnecting the short-circuit bar, so as to avoid short-circuit
accident;

4. If external braking parts are needed, then braking kit and braking resistors should be included; Pay attention to the polarity of
the braking kit when wiring;

5. In the above figure, “O” is the terminal in main circuit, and “” is the control terminal;

6. Refer to section 3.3.2 for the using of control terminals.

EV2000 Series Universal Variable Speed Drive User Manual

Applicable models: EV2000-4T0185G1/0220P1~EV2000-4T0450G1/0550P1

braking unit and braking
resistor (external, optional)

PP

N

PB

(-)

3-phase

380V

50/60Hz

DCL DC reactor
(external, optional)

buffer resistor

(built-in)

breaker

R

S

T

P

R

S

T

P1

Transistor

(+)

Chapter 3 Installation and Wiring 21

U
V

W
PE

M

Foward/Stop

Reverse/Stop

MS input 1

MS input 2

MS input 3

MS input 4

MS input 5

MS input 6

MS input 7

MS input 8

Speed instruction

V

010

010V/0

20mA

P24

PLC

FWD

REV

X1

X2

X3

X4

X5

X6

X7

X8

COM

VRF

VCI

CCI

GND

PE

R0
T0

.
.

.

CN10

I

V

Auxiliary
power
supply

0/4-20mA

0-10V

0/4-20mA

0-10V

EV2000

RS232

RS485

Fig. 3-11 Basic Wiring 3

.
.

.

CN16

.
.

.

CN17

.
.

.

CN14

P24

COM

PE

GND

AO1

AO2

P24

DO

COM

Y1

CME

COM

485+

485-

TXD

RXD

GND

X7

X8

Y2

output 1

output 2

TA

TB

TC

PG

DC current meter

0/4-20mA current signal

frequency meter (open collector output)

0-24V pulse output signal

2-way open collector output

common terminal

Programmable relay output

Standard RS485 port

Standard RS232 port

Notes:

1. Terminal CCI can be input voltage or current signal by switching the jumper CN10 on control board;

2. The auxiliary power supply of EV2000-4T0185G1/0220P1EV2000-4T0220G1/0300P1 is from bus () and (-)。

3. The auxiliary power supply of EV2000-4T0300G1/0370P1EV2000-4T0450G1/0550P1 is from R and T. If you want to use
an external AC supply, the jumper on CN4 should be connected to CN3 first, and then connect it to R0 and T0.

4. If external braking kit, the braking unit and braking resistors should be included; Pay attention to the polarity of the braking kit
when wiring;

5. In the above figure, “O” is the terminal in main circuit, and “” is the control terminal;

6. Refer to section 3.3.2 for the usage of control terminals.

EV2000 Series Universal Variable Speed Drive User Manual

22 Chapter 3 Installation and Wiring

3. Input/Output Terminals in Main Circuit

1) Applicable models:

EV2000-4T0055G/0075P~EV2000-4T0150G/0185P

R S T P1 (+) PB (-) U V W PE

POWER SUPPLY MOTOR

Table 3-3 Terminals of main circuit

Terminals Function

R, S, T 3-phase 380V AC supply input terminals

Reserved terminals for DC reactor,

P1, (+)

connected with copper bar before
delivery.

(+), PB Reserved terminals for braking resistor

(-) Output terminal for DC Minus Bus

U, V, W 3-phase AC output terminals

PE Earth terminal

Notes:

Terminals PB of EV2000-4T0110G/0150P and
EV2000-4T0150G/0185P are suspended.

2) Applicable models:

EV2000-4T0185G/0220P~EV2000-4T0450G/0550P

RS T

POW ER SU PPLY

(+)

P1

P

UVW

(-)

MOTOR

Table 3-4 Terminals of main circuit

Terminals Function

R. S. T

P

3-phase 380V AC supply input
terminals

Positive pole of the rectifying bridge

Reserved terminals for DC reactor,

P1, (+)

connected by copper bar before
delivery

(-)

U. V. W

PE

Output terminal for DC Minus Bus

3-phase AC output terminals

Earth terminal

3) Applicable models:

EV2000-4T0550G. EV2000-4T0750P

To

(-) (+) P1 R S T

POWER SUPPLY

Table 3-5 Terminals of main circuit

Terminal Function

R, S, T

P1, (+)

(-)

U, V, W

PE

3-phase 380V AC supply input terminals

Reserved terminals for DC reactor

Output terminal for DC Minus Bus

3-phase AC output terminals

Earth terminal

4) Applicable models:

EV2000-4T0750G~EV2000-4T2200G

EV2000-4T0900P~EV2000-4T2800P

Top:

Bottom

U V W P1 (+) (-) PE

MOTOR

R S T

POWER SUPPLY

Table 3-6 Terminals of main circuit

Terminals Function

R. S. T

3-phase 380V AC supply input
terminals

P1. (+) Reserved terminals for DC reactor

PE

(-)

U. V. W 3-phase AC output terminals

Output terminal for DC Minus Bus

PE Earth terminal

3.3.2 Wiring of Control Circuit

1. Terminals and jumpers of control board

Locations of terminals CN5, CN6 and CN7 and jumpers
CN10, CN14, CN16 and CN17 are shown in Fig. 3-.

Terminal functions are given in Table 3-6. Refer to table
3-7 for the functions and settings of jumpers. Wire the
terminals and set the jumpers correctly before using the
Drive. It is recommended to use cables bigger than

2

1mm

to connect to the terminals.

Bottom:

U V W PE

MOTOR

EV2000 Series Universal Variable Speed Drive User Manual

Chapter 3 Installation and Wiring 23

CN1 CN2

CN7

CN3

CN4

CN6

CN5

DSP

CN16

CN17

CN14

CN10

CN9

mA
V
mA
V

232
485

I
V

Fig. 3-12 Locations of jumpers on the control board

Table 3-7 Functions of terminals provided to users

SN Function

CN5

Analog input and output terminal, RS232 and
RSRS485 communication port

CN6 Digital input/output terminal

CN7 Relay output terminal

Table 3-8 Functions of jumpers provided to users

SN Function and settings

Used for selecting CCI current/voltage

CN10

input
I: 0/4~20mA current signal,
V: 0~10V voltage signal

Used for selecting communication

CN14

ports (RS232 or RS485)
RS232: Select RS232 port,
RS485: Select RSRS485 port

Used for selecting the output signal
(current or voltage) of analog output

CN16

terminal AO1;
0/4~20mA: AO1 output current signal;
0~10V: A01 output voltage signal

Used for selecting the output signal
(current or voltage) of analog output

CN17

terminal AO2;
0/4~20mA: AO2 output current signal;
0~10V: AO2 output voltage signal

Factory
settings

0~10V

RS485

0~10V

0~10V

Fig. 3-13 Control board

EV2000 Series Universal Variable Speed Drive User Manual

24 Chapter 3 Installation and Wiring

2. Wire connections of terminals on control board

1) Terminal CN5 on control board

Arrangements of terminals of CN5:

VRF VCI CCI GND AO1 AO2 GND TXD RXD 485+ 485- PE

Functions of terminals of CN5 are given in Table 3-.

Table 3-9 Functions of the terminals

Category Terminals Name Function Specification

Analog
input

RS485+ RS485 +

RS485
communication

Communication

RS485-

TXD

RXD

VCI

port

RS232
communication
port

Analog input
VCI

RS485 —

Transmitting pin
(Reference ground: GND)

Receiving pin (reference
ground: GND)

Be able to accept analog voltage input
(Reference ground: GND)

RS232/RS485
can be selected
by jumper CN14,
RS485 mode is
the default
mode.

Standard RS-485 communication
port, please use twisted-pair cable
or shielded cable.

Standard RS232 communication
port, 3-wire connection (only use
TXD, RXD and GND).
Maximum distance: 15m

Input voltage range:0~10V
(input resistance:100kΩ)

Resolution: 1/2000

Input voltage range:0~10V(input

Analog
input

CCI

Analog input
CCI

Be able to accept analog voltage/current
input. Jumper CN10 can select voltage or
current input mode, Voltage input mode is
the default mode.(reference ground: GND)

resistance:100kΩ)

Input current range:0~20mA
(input resistance:500Ω)

Resolution: 1/2000

Be able to output analog voltage/current
(total 12 kinds of signals). Jumper CN16 can

AO1 Analog output 1

select voltage or current input mode, Voltage

input mode is the default mode. Refer to
Analog
output

F7.26 for details. (reference ground: GND)

Be able to output analog voltage/current

Output current range: 0/4~20mA
Output voltage range:0/2~10V

(total 12 kinds of signals). Jumper CN17 can

AO2 Analog output 2

select voltage or current input mode, Voltage

input mode is the default mode. Refer to

F7.27 for details.(reference ground: GND)

+10V power
supply

GND of +10V
power supply

Provide +10V power supply Maximum output current is 50mA

Reference ground of analog signal and 10V

power supply

Isolated with COM and CME

Power
supply

VRF

GND

Terminal used for the earthing the shielding

Shielding
layer

PE

GND of
shielding layer

layer. The shielding layers of analog signal

cable, RS485 communication cable and

motor cable can be connected to the

Connected to PE inside the drive.

terminal.

1. Wiring analog input terminal

VCI can accept analog voltage signal input and wiring is shown below:

EV2000 Series Universal Variable Speed Drive User Manual

VRF(+10V)

Chapter 3 Installation and Wiring 25

10V

0~+

Nearer shielding wire’s end is
connected to PE

VCI

GND

EV2000

PE

Fig. 3-14 Wiring terminal VCI

CCI can accept analog signal input and the jumper can be used to select voltage input (0~10V) and current input

(0/4~20mA). The wiring is shown below:

CCI current

PE

I

V

···

CCI voltage

I

V

···

CN10

0+10V

20mA

or 0/4

Nearer shielding wire’s
end that is connected to
the PE

VRF(+10V)

CCI

GND

EV2000

Fig. 3-15 Wiring CCI

2. Wiring connections analog output terminal

If the analog output terminals AO1 and AO2 are connected to analog meters, then various kinds of physical values can
be indicated. The jumper can select current output (0/4~20mA) and voltage output(0/2~10V). The wiring is shown in
Fig.3-16..

Analog current
output

0/4-20mA

0-10V

···

Anlog voltage
output

0/4-20mA

0-10V

···

AO1CN16AO2

CN17

EV2000

AO1

AO2

GND

Analog
meter

Fig. 3-16 Wiring analog output terminal

Notes:

(1) When using analog input, a common mode inductor can be installed between VCI and GND or CCI and GND.
(2) Analog input and output signals are easily disturbed by noise, so shielded cables must be used to transmit these signals and
the cable length should be as short as possible.

3. Wiring of Serial Communication Port

Wire connections of serial communication port.

EV2000 drive provides two kinds of serial ports: RS232 and RS485 which can be selected by Jumper CN14.

Wire as following figures show, and a “single-master single slave” system or a “single-master multi-slaves” system can
be formed. The drives in the network can be monitored and controlled remotely and automatically in real time by using a
PC or PLC controller. Thus more complicated operation control can be realized (e.g. Unlimited multi-step PLC
operation).

The drive connects to the host via its RS232 port:

EV2000 Series Universal Variable Speed Drive User Manual

26 Chapter 3 Installation and Wiring

EV2000

RS232 port

Function Terminal

Transmit TXD

Receive RXD

GND GND

The kilobit of FF.00
is set to 0

RS232

RS485

···

CN14

Shielded
cable

Fig. 3-17 RS232-RS232 communication cables

Connection between the drive’s RS485 port and the host PC:

EV2000

RS485 port

RS232
RS485

···

CN14

Function Terminal

485

RS

RS485


RS485/RS232 converter

Function Terminal

5V power

Transmit TXD
Receive RXD

Ground GND

Terminal Function

RS485

485

RS

Fig. 3-18 RS485-(RS485/RS232)-RS232 communication cable

5V

Control PC
RS232

Signal Pin

PE Enclosure

RXD 2

TXD 3

GND 5

DTR 4

DSR 6

CD 1

RTS 7

CTS 8

Shielded
cable

DB9

RI 9

Control PC
RS232

DB9

Signal Pin

PE Enclosure

RXD 2
TXD 3
GND 5
DTR 4
DSR 6

RI 9

CD 1
RTS 7
CTS 8

Connect the drive to the host PC via a MODEM:

Signal Pin

PE

TXD

RXD

GND

DTR 4

DSR

RI

CD

RTS

CTS

MODEM

Enclosure

3

2
5

6

9

1

7

8

PSTN

Telephone
network

MODEM

RS232

PC or PLC

EV2000

RS232 port

Func

Transmit

Receive

Ground

The kilobit of FF.00
is set to 1

Te rm i na l

···

CN14

TXD

RXD

GND

RS232

RS485

Fig. 3-19 Wiring of RS232-(MODEM-PSTN-MODEM)-RS232 communication

The drive’s RS485 port connects to PROFIBUS via the TDS-PA01(field bus made by ENPC):

PC

EV2000 Series Universal Variable Speed Drive User Manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Emerson Network Power, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Emerson Network Power one could find a process description. An instruction’s purpose is to teach, to ease the start-up and an item’s use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Emerson Network Power. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Emerson Network Power should contain:
— informations concerning technical data of Emerson Network Power
— name of the manufacturer and a year of construction of the Emerson Network Power item
— rules of operation, control and maintenance of the Emerson Network Power item
— safety signs and mark certificates which confirm compatibility with appropriate standards

Why don’t we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson Network Power alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson Network Power, and methods of problem resolution. Eventually, when one still can’t find the answer to his problems, he will be directed to the Emerson service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won’t skip complicated, technical information of Emerson Network Power.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Emerson Network Power item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

FAQ: Types of Manuals and Their Contents

Emerson Network Power Manuals come in various types, each serving a specific purpose to help users effectively operate and maintain their devices. Here are the common types of Emerson Network Power User Guides and the information they typically include:

  • User Manuals: Provide comprehensive instructions on how to use the device, including setup, features, and operation. They often include troubleshooting tips, safety information, and maintenance guidelines.
  • Service Instructions: Designed for technicians and repair professionals, these manuals offer detailed information on diagnosing and repairing issues with the device. They include schematics, parts lists, and step-by-step repair procedures.
  • Installation Guides: Focus on the installation process of the device, providing detailed instructions and diagrams for proper setup. They are essential for ensuring the device is installed correctly and safely.
  • Maintenance Manuals: Provide guidance on routine maintenance tasks to keep the device in optimal condition. They cover cleaning procedures, part replacements, and regular servicing tips.
  • Quick Start Guides: Offer a concise overview of the essential steps needed to get the device up and running quickly. They are ideal for users who need immediate assistance with basic setup and operation.

Each type of Emerson Network Power instruction is designed to address specific needs, ensuring users have the necessary information to use, maintain, and repair their devices effectively.

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Categories:

Ceiling fan
Clock
Fire and Smoke Dampers
Cutter
Office Equipment
Control valve

background image

Submittal for SiteI/O 10/0E

Liebert Corporation

Page 1 of 4 Rev. 4; 10/03

DESCRIPTION:

The SiteI/O 10/0E is part of the SiteI/O-Line and is intended to be used with

SiteScan Web systems specifically. It is a 32 bit microprocessor-based device designed to monitor up to
ten thermistors, and/or dry contact type signals. Logically the device, sits on the Ethernet network,
providing the interface to SiteScan Web. This effectively creates a device that is a router / gateway and
I/O module in one device. Screw terminal blocks are provided to terminate power, communication, and
input signal wiring.

DIMENSIONS:

Module:

7 1/8″ H x 6 1/4″ W X 1 5/8” D

18.10cm H x 15.88cm W X 4.13cm D

Enclosure:

12”H x 14.25″ W x 2.85″ D

(painted steel)

419.1mm x 301.3mm x 78.6mm


POWER:
24 VAC ±10%, 50-60 Hz, 7.2 VA.


ENVIRONMENTAL
OPERATING RANGE:
0 to 130°F (-17.8 to 54.4°C); 10 to 90% relative humidity, non-condensing.

For UUKL Smoke Control Systems, 32°-120.2°F (0°-49°C); 10 to 85% relative
humidity, non-condensing.


COMMUNICATIONS:
One (1) Ethernet 10BaseT RJ-45 port

MEMORY: 1 MB flash, 1 MB RAM.

BATTERY: Seven-year lithium battery provides a minimum of 10,000 hours of data retention

during power outages.


FAULT DETECTION:
Hardware watchdog timer.
PROTECTION: Built-in surge and transient protection circuitry.

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